[swooshing] Latitude media covering the new frontiers of the energy transition. I'm Shilkahn, and this is Catalyst. [upbeat music] Not only will SSDs ultimately cost less per unit of voltage conversion, but they'll also add all of this additional value added functionality that allows you to get more out of every wire existing and new that the utilities build. And that is the pathway towards affordability. That is what the 21st century grid will look like. Coming up at long last, an ode to power electronics. [upbeat music] [swooshing] [upbeat music] [swooshing] [upbeat music] [swooshing] [swooshing] [swooshing] [swooshing] Catalyst is brought to you by antenna group, the Communications and Marketing partner for Mission-Driven organizations, developing and adopting climate, energy, and infrastructure solutions. Their team of experts helps businesses like yours identify, refine, and amplify your authentic climate story. With over three decades of experience as a growth partner to the most consequential brands in the industry, their team is ready to make an impact on day one. Get started today at antennagroup.com. What if utilities could meet surging electricity demand with energy assets already in homes and businesses? Uplay is making this possible by turning customers and their smart energy devices into predictable grid capacity through an integrated demand stack. Uplies AI-driven platform activates smart thermostats, batteries, EVs, and customers to generate, shift, and save energy when the grid needs it most. Learn how Uplight is helping utilities unlock flexible load at scale, reduce costs, and accelerate decarbonization at Uplight.com. What if the next big source of grid reliability is already sitting in your home? Energy Hub software coordinates thermostats, EVs, batteries, and other devices, so they operate as a flexible resource when the grid needs support. These virtual power plants or VPPs help keep costs down, strengthen grid reliability, and support a cleaner energy system all while reducing the need for new infrastructure. More than 106 utilities trust energy hub to manage over 2.5 million devices. Learn more at energyhub.com. [MUSIC] I'm Shail Khan. I lead the early stage venture strategy and energy impact partners. Welcome. All right, so my friend Drew Beglino came on this podcast about two years ago, right after he'd left Tesla after a 17-year stint, culminating in him leading energy and power train and a whole bunch of other stuff there. At that point, he was taking some time off and figuring out what was going to come next for him. Turns out, it was power electronics. Drew started a company called Heron Power, and Heron is introducing a new type of device to the grid that combines solid state power electronics with software and controls to dramatically simplify a whole class of grid infrastructure, while simultaneously imbuing it with a host of new capabilities. For all the time on this pod that we spend talking about what's going on in electricity, I think we actually haven't spent enough of it talking about the actual equipment that underpins the market. We know that there are long lead times for things like transformers and switch gear. But is there an opportunity to leverage the unprecedented growth in the market right now that we've talked about many times to catapult a new class of technology onto the grid at scale? I think so. For disclosure, I'm an investor in Heron, and I have been since their first external round. And actually just this week, Heron announced a $140 million series B led by Andrieson Horowitz, where we at EIP also doubled down. Anyway, here's Drew. Drew, welcome back. Thanks, Shale. Happy to be back. All right. Let's talk about power electronics. I want you to start by explaining basically what power electronics are, but maybe through a history lesson. Like, tell me the history of power electronics. Yeah, I'll try my best here. I think people have heard many times about the history of the transistor, right, and Moore's Law, and how transistors went from vacuum tubes to three nanometer devices inside of GPUs, right? Like, I think most people are familiar with that. But at the same time, and using some similar technologies, an equivalent thing happened with power transistors, or power semiconductors, over basically the same time frame from the 70s through to today. But what was improving was not the size, although the size didn't improve, and it wasn't just the size alone. But actually, it was some other very important things to power semiconductors, like the voltage that you can block with the power transistor, or the power MOSFET, or the power IGBT. And also, it was the current capability that you could, you know, basically the current density is the way to think about it. So amps per millimeter squared, that you can get through the power transistor. And then one of the more important things, more recently, is actually like the thermal conductivity, that you can achieve through the device. So like, if you have better thermal conductivity, it's easier to keep the device cool, which means it's easier to go to higher current density. And then maybe one of the most important things that is improved over the four or five decades is the switching speed of the device. Like, how quick leak can it change states? And you might be asking like, well, why does that matter? But I think to think about why it matters, it's useful to consider the world of electricity more broadly. So how does electricity work, right? Until batteries existed, you couldn't really store it. It's generated in one place, and it's connected through a contiguous circuit, like a contiguous conductor, to where it's used at the end use. And any like branches or wise in the circuits, they're all like simultaneously affecting each other, unless you have devices in the middle to decouple the flow of electricity. If you don't have any devices, decouple the flow of electricity, though anything that is connected to the circuit affects anything else that is connected to the circuit. And instantaneously, it's amazing actually how this happens. And that's why when people say the electricity grid is like the world's largest man-made machine, they're not wrong. Because all of the devices, the motors, everything that's plugged into every wall is in some way affecting everything else that is plugged into the wall. And the only thing that can change that is if you can control the flow of electricity. And that is what power electronics, as they have improved over the past four or five decades, actually allow you to start to do, is dynamically, and with modern devices that are made out of like silicon carbide and gallium nitride, millions of times per second, stop and start the flow of electricity through a power transistor and ultimately therefore control the power flow through circuits in a device or on the grid. So that's like a very zoomed out view. And I can certainly go into more details. Well, I think a key point to make here, right, is you're talking about, you talked about the electricity grid and what power electronics can do on the grid. But that's actually not mostly, first of all, it's not mostly what's on the grid today. And second of all, it's actually not mostly where power electronics are used today. So I want to spend a minute on where, one of the places where power electronics are used today and where you have a bunch of personal experience and then get back to like what that enables for the grid, which is what you're building in here. But right, am I wrong? I know we have some power electronics on the grid, but it's not common. Yeah, well, the first applications of power electronics in like the late 70s and early 80s were built on relatively slow switching, relatively large format, thyristors and IGPTs. And the first place that they went to be applied was towards variable frequency drives on large industrial motors. And this is a great example of, you know, before power devices existed in this way, those motors were kind of just always spinning, always ready to go at full power. And even if the pump in your factory or, you know, the fan on some large air handling system didn't need to run at full speed, it was. Or you had to have like large mechanical relays to like switch it on and off, but you could only do that like a couple thousand times or the switch would fail. And it wasn't like a fast moving switch. So it was sort of like, you know, you'd go over and hit it breaker and turn it on or something like that now and beyond for the whole day. So those first applications, these variable frequency drives, instead what they would do is they would match the like need of the load, whatever the water flow rate you wanted or whatever you wanted to do with your electric motor in your manufacturing process, to, you know, the electrical load would match the mechanical load. And all of a sudden you had a lot of efficiency in industry because of variable frequency drives. But the next real application was actually large AC to DC to AC switching stations on the grid. These were aeronolated like the size of central exchanges, if you remember what telecoms buildings used to look like. And they would allow you to do that.
allow you to decouple an islanded grid from another islanded grid using a DC link between them. These are sort of uncommon infrastructure, but actually useful when you look at the US with five separate major balancing authorities in the electricity grid. There are DC links between them. They're not very high power capability, but there are DC links between them and they allow the frequency to be different in those different places. And yet you can actually tie power flow between them. Yeah, right. So it's like people talk about Urkot. It's an island grid and it is technically an island grid, but it's not like there isn't a physical connection to probably three of the other grids around these DC links that allow some power flow between the different regional authorities. And there's other DC links between Europe and the UK or North Island and South Island and New Zealand. They're pretty common. And the way they're built in the 80s was using early power electronics devices that switched really slowly, but maybe a thousand times a second, but allowed you to do this DC to DC kind of conversion or sorry, AC to DC to AC kind of conversion. And then power silicon started to become better. And these are like silicon MOSFETs. Okay, so 100 volt, 200 volt silicon MOSFETs. And that was early 80s. You started to see these in switching power supplies on like PCs, VCRs, TVs, like cordless phones, answering machines, all of the like consumer electronics of the 80s and early 90s, you know, had like some small switching power supply or it had like silicon diodes in it with a traditional transformer. So you'd have like a 60 hertz transformer that would go from in a wall wart on your wall that would go from 120 volts down to like 10 or 8. And then that would go through a bridge rectifier, which is a power device to make a DC voltage that would go into the electronics device. So that was sort of edge based power electronics for consumer low powered power applications. But then silicon, IGBTs and got better and were able to do like 600 volts or maybe even 1200 volts. And in the early 90s, you started to see solar inverters and early driving inverters for electric vehicles. And maybe variable speed fans for HVAC systems and homes and all of these edge interesting applications for where you needed to go either AC to AC at different frequency for variable speed motor or DC to AC with solar or AC to DC for a battery or in an electric vehicle from the DC battery to the AC on the motor in the electric vehicle. So these are all like awesome applications of devices that exist at the time that could switch like tens of thousands of times per second and do you know 600 to 1200 volts. Maybe you could do 100 amps in a single device. And then if you as you get into the like 2000s and 2010s, some researchers in the US started working with some new wider band gap, semiconductor materials, silicon carbide, gallium nitride that had some intrinsically awesome characteristics like silicon carbide can switch super fast. It's got really good blocking voltage capability. And you know, while I was at Tesla, we started using silicon carbide to make driving verters in cars because the incremental cost of the more expensive transistor was more than outweighed by the savings in battery because the driving verter could be so much more efficient using silicon carbide. So while you might spend $100 more on silicon carbide devices in the car, you'd save $400 or $500 in the battery. Is it true? So okay, I wanted to get to this. So you know, when you're at Tesla, you were working with silicon carbide because it's in every Tesla inverter was the electric vehicles. What really drove the supply chain scale up for silicon carbide? What is the supply chain like for silicon carbide? And like, how has it matured over the past decade now? Yeah. In 2010, the supply chain for silicon carbide was like tiny. It was, you know, silicon carbide was used in LEDs and nothing else really. But some folks at Wolf speed and in Phineon and a few other, you know, device manufacturers were like, this is going to be an amazing power semiconductor, you know, platform and started to develop, you know, a whole bunch of different devices first in like the 600 volt class to support EVs and then later at higher voltages to support great applications. And the first way that we incorporated it into Teslas was with Model 3 in the onboard charger, you know, we wanted to make the onboard charger more affordable the best way to make power electronics systems that involve isolation more affordable is go up in frequency because to get isolation, you basically need to use a transformer of some type and transformers become smaller. I should go up in frequency. It's, it's just a, like, a linear relationship between frequency and size. And that's, that's just based on like, how much energy you can store in an inductor and like, how quickly you're, you're like charging and discharging that inductor. If you charge and discharge it faster, you can kind of like, you know, you're moving more energy per unit time and you can make the inductor smaller. And so we really wanted to make the onboard charger smaller. So we use these early silicon carbide devices to make the onboard charger. Yeah, I think we reduced increase its power density by like a factor of two. We dramatically reduced its cost. And at the same time that onboard charger was also, also did the like DC to DC conversion between the battery bus and the low voltage net in the vehicle. And, and so it was a great like integration play. So silicon cover went there and then silicon carbide went into the drive inverter to make the, the drive inverter about one percent more efficient, which you're like, oh, that doesn't seem like a lot. But when you think about, you, you size the battery to give you, let's say 300 miles range, you know, that 1% is worth three miles of battery size and 1% of battery is a lot. All right. So let's then, so we, we walked through a good history there, far electronics and sort of ending with like your own personal experience with, with silicon carbide specifically as a, as a class of our electronics within Tesla vehicles. Let's contrast that to what's on the grid today. So let's go back to electricity now in the, in the grid. Like what, what, what do we use today at those branching Ys on the grid? And like, how is it different from these things? We, you know, prior to power electronics really becoming a thing in the 70s and 80s, the only way you could switch electricity or the flow of electricity was with mechanical switches. You know, think of the breakers in your breaker panel or maybe you've looked into this, your neighborhood utility switch yard and seeing these like huge armatures that, you know, spring open to disconnect one feeder or, or reconnect another feeder. You know, these are large bulky slow, slow is in like, it actuates in hundreds of milliseconds and, and can actuate, you know, once every couple of minutes and, and it's really not meant to actually wait more than like a couple thousand times in its total lifetime. That's how electricity is controlled at the, at the grid scale. There's really not a lot of real time, you know, millisecond control. And, and this contrast with like the latest generation of battery inverters or, or solar inverters, or like the way you charge an EV, the power electronics are actively controlling voltage and current, you know, hundreds of thousands of times per second, using really small magnetic devices. And it's not just that grid develop designers and electrical engineers working on power systems, they're really limited on the tools they can use. So they have these slow switches. And then, and that, and the switches they're used, they're, they're using to like isolate a fault. Or if they want to route through a different line, because one of these lines is overloaded, you know, they, they maybe are, are bringing new lines in and old lines out or something like that, rerouting power slowly on this like one second type timeframe, or once an hour type timeframe. They also don't have any dynamic control over voltage, frequency, power factor, you know, using power electronics at thousands of times, thousands of cycles per second. They, they just have static voltage transformers, AC to AC transformers. These are these like gray boxes you see on your street corner or on, on your telephone pole, maybe, maybe, maybe you've seen some large ones in a, in like a commercial subdivision or something like that. That is, those, those are passive, think of that as like fixed ratio passive voltage dividers or voltage multipliers. And there's no control over how power flows through there. It's just passively moving as, as following the path of lease resistance, right? And, and, and, and so that is, that is still the state of the art. What I described was true in 1970, and it's still kind of true and today and, and in, in, in 2020s. And in fact, many of the transformers on the grid today were installed in the 1970s. Like they're, they're very old on average. Yeah. Yeah, over something like over, I can't remember the numbers.
Like over 70% of them are over 30 years old distribution transformers, something like that. Some crazy statistics. But yeah, there's some stuff on the edges starting to some additional tools in the toolkit. And maybe in the last five to 10 years, where like stat comms are an example, where you have these like switch capacitors that you can use to do some power factor control. And there's some power electronics in those. They're not used that often. But those do exist. But what you can do with power electronics is much more. And I think what we've seen happen with silicon carbide. Silicon carbide, a 10 years ago, was 600 volts or 1.2 kilovolts. Nowadays, there's silicon carbide devices that are 2.3 KV capable or 4.6 KV capable. And when you look at distribution voltages in the US, that are 7 KV or 12 KV or 21 or 35 KV, you don't need too many of those devices in series to interact with the grid at those voltages. And yeah, with the progression of silicon carbide, it's now possible to make solid state transformers that can be much more capable than just a passive switch or passive voltage divider. Yeah, so I want to come back to what solid state transformers do for it, what can, that they can do in various applications before we get off of the traditional transformer stuff, though. I'm curious your perspective. I'm like, what is-- so what's happened in that market in traditional oil-filled transformer world is we've had this supply chain that's been gummed up for years now. I mean, it dates back to when all supply chains started to get gummed up during COVID. And then one by one, most supply chains kind of cooled off and lead times for most stuff around the world kind of went back to normal. And it did not happen with transformers. And the lead times now for traditional transformers, I think both distribution and high voltage stuff are basically as long as they've ever been. And I've had a lot of people, when I talked to them about this, express some mystification about it, because-- I mean, sort of as you described it, they're like, quote, dumb things. We've been producing them for 100 years. You would think we could solve that problem quicker than we have. What's your perspective on why absent new technology? Why haven't we just solved the transformer shortage? Yeah, I think there's so many factors, so many at play. I'm not going to try to get them in order. I'm just going to start rattling them off, though. So first is just straight up demand. So we now have growth again, and it's broad-based growth. There's growth of loads that are interconnecting at transmission, like large data centers. There's growth of large generation. And that's partially because old-- some assets are being retired and partially because we need just in general more generation. So there's a bunch of generation transformers and large transmission, load interconnect transformers. And then we have like broad-based distribution load growth from electric vehicles, home electrification. Some of that is policy driven. Some of that is pure just demand driven. So we have broad-based increases in demand. In fact, I have some statistics here. Power transformers-- these are generator transformers. Demand is over double since 2019. For generation step-up transformers, it's over 250%. Distribution transformers up over 100%. And so just straight up demand increase-- and I think you can't say the demand increase is just load growth because it's not. Some of it is replacing what you said is totally right. We've a lot of these core transformers on the grid or for large interconnects that were built-- they were built in the '70s. And so stuff can last as long as it can last. But at some point, it needs to be replaced. So some of it is just aging infrastructure. And some of it is load growth. So there's this demand piece. And then I think there's a little bit of regulatory uncertainty. So you saw the DOE start saying things like we're going to change the basic materials in transformers or at least take some public comments about potentially doing that. And that was in the name of making transformers more efficient. First and background, transformers are generally 99.2, 99.3, depending on how they're loaded or size efficient. So there's not a lot of room to make them more efficient, but they're everywhere. And one thing that's interesting about transformers is that efficiency rating-- this is traditional transformers, I'm saying-- that efficiency rating is rated load. But actually, there's loss in transformers that never go away. It's the steel-- the magnetizing losses in the steel. And that's one of the reasons why transformers have this laminated grain-oriented electric steel is actually reduce that vampire loss or idle loss. And most of the transformers on the grid are not fully loaded. And so you end up with a lot of that idle loss adding up all over the place so that DOE investigation was about reducing that idle loss. And I think with that regulatory uncertainty, maybe some people didn't make investments in expanding grain-oriented electric steel supply, which is one of the most important-- I mean, it's biggest by mass contributors to passive transformers. And then maybe some people were thinking solid-state transformers were going to come. I mean, I've been thinking that. Obviously, that's one of the reasons why I started Aaron Power was because I believe that solid-state transformers are going to replace passive ones. So you have people sitting in this industry wondering whether the grain-oriented electric steel is going to be designed out by policy, wondering whether we're just in a bubble of replacing a whole bunch of stuff built in the '70s and this electricity demand growth isn't going to be sustained. And so they're not investing as quickly as they otherwise could. I don't know. Those are some thoughts I have. Yeah. What do you think? Well, great. I mean, I think all those things are true. I mean, the only thing I would add to it is having spoken to a bunch of old-school legacy transformer manufacturers, they have gone through boom bus cycles in their business over their lifetimes and they're reticent to get out over their skis. So they want a-- they're expanding. Like everybody is expanding capacity. There's a lot of announcements. Yeah, but they're measured about it. They're not expanding by 5X. They're building a new factory and expanding by 2X. And that takes a couple years. And by the time you catch up, now the data center demand forecast has gone up by another 2X anyway. So we're still behind. So I think that's part of it, too, is just reticence to over-invest amongst the incumbents, which is I think people can fault them for it. But it's actually a reasonable-- I'd rather be-- if it's a tragedy, the comments, that problem. Any given one of them would rather be in an undersupplied market, because then they have pricing power and margin power, rather than oversupplied. And so they might as well expand to whatever they feel like highly confident they're going to be able to sell out of. Yeah, there's another regulatory uncertainty item that I didn't mention, which is tariffs. And with the rapidly changing tariff set of rules and regulations, both from the US and from other countries, sometimes it's hard to know where to build a factory. And these factories-- they're relatively large investments. And it's not just the investment that is at risk. But if you pick the investment in the wrong location, you could be on the other side of a tariff that you hadn't ever predicted before. So people are waiting for a lot of these things to shake out, I think, when making these expansion decisions. 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All right, which creates in some part the market opportunity for you to come in and introduce new technology. So back to what you are doing, which is solid state transformers. But I think that kind of undersells it in some ways because what you're building is sort of it contains the solid state transformers, but it actually replaces more than that in terms of what would otherwise have to get built if it didn't get deployed. So I just want to talk about like what these this class of power electronics, what these solid state transformers can enable by different categories is use that they're used all over the place. So let's talk about the markets that you're focused on starting with, okay, if I'm going to connect a new solar project or a new battery to the grid, what is the, what are the list of things that I normally need to go from generator to grid. And then in contrast, what does it look like if I install a hair and link, which is your product? Yeah. So I'm building a 100 megawatt solar facility and what my single line diagram what's on it. So you start with trackers in the field and some combiner boxes that are collecting DC somewhere around 1500 volts DC that 1500 volts DC is brought into most of the time, but not all the time central inverters. These central voters are central voter skids. And on that skid, you have a DC to AC inverter modular to like the one megawatt level. So maybe you'll have four one megawatt DC to AC inverters. So the input voltage is 1500 volts. The output voltage is 690 volts AC. And then on the other side of the 690 volts AC, you'll have some protection devices. Maybe a main breaker, some fusing. And then you connect to the low side of a step up transformer, a meeting voltage transformer. Usually it's oil filled. Sometimes it's a dry type transformer. And on the other side of that transformer, you've got 34 KVAC most typically. And there's also some fusing and potentially switch gear there on the on the on the skid. And then you connect that 34 KV in a like daisy chain configuration to a bunch of these inverter skids, maybe five or six. And then eventually you get to a meeting voltage feeder breaker, feeder breaker. That is about 600 amps worth of 34,000 volt inverters. Usually something around 30 to 40 megawatts at that breaker. And then on the other side of that breaker, you now have a generation step up transformer that would typically be rated for like that full 100 megawatts. And then on the other side of that generation step up transformer, you'll have hundreds of kilowatts. So depending on the grid, 200 KV, 300, 600, 600. So that is the typical single line diagram of solar. It also looks like batteries look very similar. Inside the skid, you've got companies like SMA, EPC, power electronics, Huawei, Sungrove. They make the power electronics part, that DC to AC part. Some of them might make the transformer. Most of them don't. Those transformers package sometimes, right? They'll put a transformer in a box with an inverter. Yeah, they'll put the transformer on the skid, like the plinth so that it's easy to land. But they usually don't make the transformer. The transformers are generally made these days in like China, India, and Mexico. Very few of them are actually made in the US. In that total system, you'll have that 99% efficient transformer and you'll have maybe like a 98% efficient inverter. So you have like 97% efficient conversion. Or maybe 98.5 if you're lucky. Percent inverter. So you have like a 97.5% efficient total conversion system. So when we do this with a solid state transformer, we basically move the 60 hertz transformer to 100 kilohertz transformer. And that makes it much smaller, like 50 to 100 times more power dense. And now we have power electronics control on both sides of that 100 kilohertz transformer. And we have not a modularity of a megawatt. We have a modularity that is sized to that small isolation transformer. Like 100 to 200 kilo watts. And the interesting thing about that level of modularity is it gives you robustness to faults. Because if you have a fault, you only lose like 100 kilo watts. You don't lose a megawatt. Or in the case of the transformer that would be on that skid. If that transformer failed, you'd lose four megawatts and you'd need a crane to replace it. And you might need to wait weeks to months to get that replacement transformer. So that's sort of like what we're doing at a high level. And what we remove from the single line diagram is we remove the legacy transformer. We remove that 690 volt breaker or fuses protection there. And we also, because we don't have that meeting voltage transformer anymore with the inductance of that meeting voltage transformer, we get to remove some of these power factor correcting capacitors that are at the central plant. And we also get to have simpler protection on that meeting voltage feeder. Because we don't have a transformer that could have a really hard short and light on fire. We have like a power electronics front end that is, if it's going to have a fault, it's going to be like 1.2 per unit or like just slightly overloaded current. So the protection gets a lot simpler as well. So that's the kind of thing we're doing for solar and batteries and also for data centers. And what that, all the data center story is a little bit more nuanced. Yeah, we're going to get to that one in a second. For solar batteries, I mean, I think, okay, there's been a long history of electricity, less so I guess, in the like solar and battery inverter world. But it's a, some extent there where people would do some new technology. I'm thinking about like a bunch of like the distribution automation stuff that happened in like the era of the 2010s and stuff like that. Where you can make a pitch that like, this is better. It enables something, some control that you didn't have otherwise or whatever. But better isn't always what wins in the electricity market. And so I think the important thing is to say like, what is the net outcome that actually matters, right? In the case of solar and batteries, it seems to me, and I'm curious what you think the like rank order killer apps think because this is one of these things that has like numerous benefits, but which one's really matter? It does enable greater control. But to me, it seems the key ones for solar and batteries, the maybe the biggest is reliability. Actually, like it's a step function change in reliability, which people don't appreciate, like how much failure there is of utility scale solar in particular because of inverters. And maybe transformers to a lesser extent, I think. But reliability, space savings, catbacks, like what are the things that you feel like, like when you're talking to customers, what do they care the most about? Yeah. Reliability is a big one. So solar inverters are the largest source of underperformance on utility scale solar plants. It's not the modules. You'd think it would be the modules because there's so many of them in their out in the field and you worry about hail and you worry about whatever. But actually, no, it's the inverters. Their availability, central inverter, and availability is on average in the industry, 97.5% to 98%, which basically means 2 to 2.5% of the time when they should be producing power, they're not. And so that's just straight bottom line on your project. You thought you'd be getting dollars for kilowatt hours delivered and you're not. The other thing, and it's not just the inverters, it's actually the transformers. So from some statistics we've learned, transformers are not really designed to run at their rated power, as long as they do in these desert power plants, where they're, first of all, very hot because they're sitting in the sun and second of all because they're running at name plate rated power for eight or nine hours a day. So they are failing about 1.4% per year on average. And so that transformer that's pretty hard to replace needs to be replaced. And if you have 100 transformers on your utility solar facility, you're replacing a transformer or more a year. And that's not fun. And the last thing is they have no monitoring. There's no real intelligence built into these transformers. And so I've been talking to these large owner operators of renewable power plants and they have to send people out to like measure what that oil health looks like and look at all the bushings and do all of these things to make sure that they don't have thermal events in the field. So they're a big pain point that people look to get rid of. So reliability is one. And you mentioned that. The other is, the solution is about 1% absolute more efficient. So that drives production value. And for something like battery installations, it's round trip efficiency improvement. So it's not just like count, it doesn't just count one to count twice. And the other thing is we're taking this opportunity to simplify the O&M. Like we don't have any of the transformer on them. You don't need to check the oil or replace the oil. There's just a whole set of systems that you can delete. We don't know if that switch gear either, like I was mentioning.
So yeah, altogether we see a 5% to 6% NPV uplift for our customers building with this type of inverter versus an alternative type of inverter. All right, so let's talk about the large load of the data set or use case where by census there's a similar set of benefits that you get from switching to solid state transformers. But actually one big difference, at least as I've seen is the delete a bunch of stuff side because it seems there's a lot more stuff to delete in the data center use case. Yeah, data centers still distribute power today the way they did when they first came into Vogue in the 90s, which is, you know, all the racks are connected at AC, usually like 240 line to neutral AC. And like, you know, 415 line to line. And so that means you're starting with hundreds of kilowatts outside the data center. You're doing sub-subtransmission voltage 13 or 34 KV to the different data hall areas. And then you have like a three megawatt meeting voltage transformer going from that meeting voltage to that 400 volts AC, let's say. And then that 400 volts AC is, you know, brought into the data hall through a gray space area with a bunch of maybe UPSs and protection and power distribution. And then through bus bars overhead above the racks. And in a world where, you know, this in a racks are 10 kilowatts, that's maybe a fine approach, but as they become 100 kilowatts or a megawatt, you know, it starts to look like EV charging or grid, grid batteries or or solar for that matter. And it needs to change and rather than using AC as a distribution means, you know, you start looking at power electronics to go directly to DC and higher voltage racks as well. And so now the rack rather than being like native backplane voltage of 48 volts, you know, which is just a legacy thing from the telecom switching stations of the 80s and 90s. You know, now the backplane voltage of the racks will be 800 volts or even higher. And then you can use a SST base solution to go from medium voltage 34 KV all the way to 800 volts with no gray space rooms with UPSs and power distribution panels and anything like that. And no additional transformers at all. And you can incorporate just the amount of energy storage you need on that 800 volts side to handle like GPU ripple or whatever other power ripple you have. And also allow for 30 seconds or of hold up time to support facility transitions, you know, to generators from one meeting voltage connection to another. And you can remove 70% of the stuff in the electrical diagram and a similar amount of footprints. And and and you're like, oh, does that really matter? The GPUs are all the money as well. That's true. The GPUs are where all the money is, but where a lot of the time is and the labor shortage is in, you know, the certified electricians that are doing a ton of electrical work, a ton of AC electrical work. And then you're putting all this copper demand because you're you're not distributing power at a low voltage anymore and you're bringing high voltage as close as possible of the rack. So it's a major like headache alleviator or you know, pain killer as you like to say, shale. For people building data centers. Yeah. For sure. I mean, I mean, in the other thing is space, right? You mentioned you're deleting a bunch of stuff which frees up a bunch of space. Is that a premium in data center? Yeah, you get to you get to bring the stuff that needs to be low latency and close together as close together as possible because you're removed all of this power distribution equipment that would otherwise be occupying white space. Okay. So we talked about solar and bass and we talked about data centers. So let's go back to the grid then just to wrap up over time. And obviously this will take a long time. But if over time if we go and start to one by one, go throughout the transmission distribution system and replace all of these traditional oil filled transformers that are out of grid right now, ultimately with solid state transformers. Like big picture. What is that enabled from a grid management perspective? Well, utilities and grid operators right now are facing a lot of pressure, right? They've got aging infrastructure, growing demand. And they they're in the market for new solutions and luckily, SSDs can provide a ton of value propositions beyond just voltage transformation. And SSD can have a cost similar to a traditional oil filled transformer. But at the same time provide functions that would be that would be provided by popcorn components around the transformer functions like overcurrent protection, fault isolation, what an automatic tap change or does for voltage correction. What three phase balancers do to enable higher utilization on the different phases in the distribution grid. They can provide the spinning inertia type functionality that synchronous synchronous condensers do for frequency regulation. And they can also take the place of cap banks for power factor correction. So with the choice to go SSD the next time they need to place a distribution substation down or replace an aging 50 year old, you know, 34 KV to 208 transformer. And they're at the same time getting all of those other value added functions kind of for free. And what those other value added functions do is enable more utilization of the existing polls and wires. And utilization is the key to affordability. If you look at the rate cases for public utilities at PUCs around the country, you know, they take their total costs of new cap X and maintaining existing cap X. And they divide that by kilowatt hour served. And the best way to serve more kilowatt hours is to increase the utilization of the existing polls and wires. And to do that, you need intelligent infrastructure that can dynamically respond to the conditions of every circuit and maximize the utilization of every circuit. And so not only will SSDs ultimately cost less per unit of voltage conversion, but they'll also add all of this additional value added functionality that allows you to get more out of every wire existing and new that utilities build. That is what the 21st century grid will look like when you were describing how the grid works before I was thinking about like an network of tributaries. I think about a river system. Right. And at every spot where like two rivers converge, there's a there's a Y, right? It's going possibly in the opposite direction of what I'm imagining here from a river system perspective, but but from a if we're trying to find the right metaphor here, it's like at every one of those connection points, you know, we've always had to build a dam. We still have to build a dam that allows us to control the water flow, but we used to build it with like sticks and rocks. And now we have concrete and whatever the Hoover Dam is built out of and like we can control it to a much higher degree than we could before. Well, I think a better analogy. If we're going to use a water analogy, because I thought about it. And a water analogy would be like the way the grid works today for if you have like a hundred units of water that are flowing through the upstream side of the river. And then, you know, if you had control in the past, it would be that like 10 units go one way and 90 units go the other and like you couldn't really change much about that like it was going to always be that way. So if it were 200 units coming down the river, it would be 180 and 20 and if it was 50, it would be 40 and 10 or 45 and 5. But with power electronics, you can have whatever you want on the other side of that dam. And I think another example is like locks like oh locks are used to kind of like adjust levels and imagine locks as like they take a long time to move the boat boat up and down potential. Right. That's what you're doing is you're changing the potential of the boat literally like the gravity like how high above. Yeah, in altitude the boat is relative to like other parts of the river. So yeah, that's kind of what power semiconductor devices are. They just can move, you know, the most recent generation of devices can move like thousands of volts in nanoseconds. You know, and that bolts are potential. That's the analog, right? And that's compared to like, you know, mechanical switches in the past, you know, they were moving in milliseconds or tens of milliseconds or even seconds to do the same thing. So that's the analogy, I guess. The locks metaphor really comes. It's perfect for me specifically. I grew up, you know, this I grew up in Madison, Wisconsin. And I literally grew up across the street from a locks that's a river that goes from lakes that are in Madison, anybody from shout out to anybody who lives in the Tenney Lapham neighborhood of Madison, Wisconsin, those the locks, the locks take forever. They do take forever. And I actually it was a great, I brought my three year old back to Madison last year when he was three at the time. And it's like a big activity can go watch the locks and it's like a can waste a whole bunch of time with the three year old. That's great. Yeah. Well, there's a lot of high hydrology analogies to electrical circuits like have you do know water hammer. I've heard water hammer. Yeah.
- Yeah, so water hammer is basically like an undamped transition. Like if you go and like turn off the, you know, your water faucet like from full water coming out to like water off, you get like oscillations in the water column and you need something to damp that out. And usually if you're a good plumber, you add that and if you don't, that oscillation could last forever. And the same thing exists in electrical circuits. And you can harness that for good. That's what resonant converters do. Like they use that oscillatory behavior to have more efficient like soft switching when changing from one voltage to the other, one frequency to the other. But it can also be bad things and you can get oscillations that end up with grids going unstable, like what happened in Spain. So, yeah. - Water hammer on the grid. - Water hammer on the grid, there it is. We figured it out. All right Drew, this was awesome. Thank you so much for your time. - Absolutely, thanks, you always a pleasure. Drew Beglino is the founder and CEO of Heron Power. This shows production of latitude media. You can head over to latitudemedia.com for links to today's topics. Latitude is supported by Braille Adventures. This episode was produced by Max Savage, Levenson, mixing in theme song by Sean Markwant. Steven Lacey is our executive editor. I'm Shail Khan and this is Catalyst. (upbeat music) [BLANK_AUDIO]
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