The transcription discusses the energy-intensive nature of aluminum and polysilicon production, highlighting the significantly higher energy requirement for polysilicon. It emphasizes that despite the energy-intensive manufacturing process, solar panels pay back their energy investment over their lifespan. The history of solar technology development involving the US, Germany, Japan, and China is outlined, underscoring the key milestones and contributions. Different types of solar cells are mentioned, with crystalline silicon being predominant. The conversation delves into the production processes of solar panels, detailing the steps involved in manufacturing from quartz rock to the final solar module. Additionally, the cost breakdown of solar panel production, including energy and materials like silver, is explained, with polysilicon production being around five times more energy-intensive than aluminum smelting.
Transcription
12212 Words, 71671 Characters
Aluminum at modern aluminum smelters will require around
12,000 to 13,000 kilowatt hours per ton.
As it turns out,
polysilicon requires on the order of 60,000 kilowatt hours.
So yeah, you were actually talking closer to five times
the amount of electricity per ton of polysilicon
relative to aluminum.
So if aluminum is congealed electricity,
then polysilicon is super congealed electricity.
But again, I think really important to stress,
that energy pays itself back many, many times
over the solar panels lifetime.
So the solar panel is made out of congealed electricity,
but it's generating electricity throughout the year
for 25 to 35 years, so.
- A warm welcome back to DeCouple.
Today I'm joined by Severe Wang.
Severe, you work at the Breakthrough Institute
and I'm not sure if your title's changed,
but I'll give you a second to remind me again
of who you are and what you do.
- Sure, I'm the director of the Climate and Energy
Research Program at Breakthrough.
- Awesome, awesome.
Okay, and we are gonna be talking solar today.
It has been pointed out to me that my coverage
of the topic is somewhat lacking.
We've not had a dedicated solar episode.
I'd like to refer to myself now
as a bit of a reformed nuke bro.
I think I've become a little more subtle and nuanced
as I've explored more about energy.
So this is not a show that has a kind of energy
ideological base to it.
I come to this genuinely interested
and Severe, I've been really impressed
with your data-driven analysis,
even of controversial topics like Uyghur labor
in the supply chain and the impact of Chinese coal
on carbon intensity.
I think you've admirably been very data-driven
on those controversial topics, but more than that,
I'm kind of just looking for a solar for dummies intro
and then we're gonna get into the history of the deployment,
incredible cost downs by a factor of 10,000
from the '50s till now, how that was accomplished,
which I think is gonna be, big part of that's gonna be
the China story.
So I am really excited to dig in today.
Thanks again for making the time.
- Of course, thanks for having me, Chris.
- All right, so maybe we'll start
with this kind of solar for dummies part.
This is an old technology.
Like we're talking 1830s, where it's kind of starting off.
If you just quickly, Cole's notes,
just walk us through the emergence of this technology.
- Many commentators make the point
that even though now it is China
that is the technology leader in solar technology,
a lot of the DNA for solar technology
actually originated in the US.
A lot of it coming out of laboratory work
from Bell Labs, solar cell technology
got a major sort of supercharge with the space race
as obviously we use solar panels to keep satellites powered.
That happened to coincide well temporally as well
with the Suez oil crisis in the '70s,
which then supercharged a lot of interest
from the Carter administration into solar cell research.
And so for a long time, it was really sort of US
public science efforts, hand in hand with private industry
sort of rising to meet the call for, at that time,
specialized products for sort of very specific
targeted uses that sort of drove the technology forward.
And then starting in the '90s,
especially with growing public interest in climate change
and in sort of alternative clean energy technologies
that created sort of a new market case
for solar technologies,
gradually attracting interest from the Japanese,
German, Taiwanese, manufacturers,
all of whom sort of made a bunch of technical contributions
over time to culminate in sort of the kinds of solar cells
we have today.
With really sort of the major ramp up taking place
in the latter half of the 2000s
with the rise to power of crystalline silicon
in solar cells.
- Right, right.
So the very early work I was referencing before
in the 1830s, these are sort of science experiments.
I guess mostly European based.
Einstein famously associated with the equals MC squared
actually won the Nobel Prize for theoretically describing
the photovoltaic effect.
I thought that was a cool little tidbit.
But as you're saying, the modern solar panel in the industry,
as we know, it really gets its lift off, shall we say,
with the space race, with the Soviets.
- That was a great introduction.
I think digging into that a little bit further,
I wanted to ask you the relevance
of the German energy vendor.
We cover that a lot, obviously, on the podcast.
Can you describe that's impact on supercharging
the solar cost downs that we saw, I guess, in the 2000s?
- Yeah, so the way a lot of climate/energy commentators
put it is that the world ought to thank Germany
for the energy window,
for being basically the early mass buyer of solar panels
as a result, sort of catalyzing this,
the modern manufacturing industry, in essence.
So basically, Germany offered a very,
very lucrative feed-in tariff for solar energy
as part of its early sort of coming out
of the Kyoto Protocol sort of early stage
energy transition policies.
And that created a huge demand poll for solar projects,
which also happened to coincide
with China's entry into the World Trade Organization
and a time period, basically,
where there was a lot of interest in,
well, what business opportunities do we have
from sort of scaling up manufacturing of various products,
some of which you've covered in earlier episodes
of this podcast, at massive scale in China.
And so those two sort of temporal trends,
Germany's feed-in tariff policy
and sort of the influx of foreign direct investment
and significant increase in sort of domestic business
interest in China in what are the up and coming
future industries that are major business opportunities here
sort of collided and kicked off
the Chinese solar manufacturing sector.
Yeah, we had a kind of energy vendor,
North American edition in Ontario,
similar, I guess, structure, 20-year feed-in tariffs.
Some of ours were as high as 80 cents per kilowatt hour
when the wholesale clearing price was something like four cents.
So super generous, but I guess it was also sort of
in Germany, build it and they shall come.
Like this was, there was no real limits placed on it.
If it gets built, you're gonna get this 20-year subsidy.
So I guess that provided a lot of certainty
for investors to really go all in on this.
Yeah, it should be mentioned too,
that sort of the number two player in this time period
was also Japan,
which similarly out of energy security concerns,
as well as climate and environmental concerns
as well as a secondary or tertiary factor,
also had some significant sort of deployment incentives
and industrial policy associated
with solar deployment in Japan that also drove,
and a lot of it was targeted
to foster the Japanese solar manufacturing market,
but this also additionally benefited
other global solar manufacturing players.
Is it still the case that the Japanese
have the most solar per capita?
No longer, it's no longer Germany.
I believe it's actually the Netherlands or Belgium
that has the highest solar per capita now,
but Japan still is surprisingly high, higher than the US.
Yeah.
Those don't sound like particularly sunny places
in Netherlands and Belgium.
And Germany I think was at 50% of installed capacity
in the 2010.
So like just, what are they?
I think they're like 60 or 80 gigawatts
of installed capacity of solar.
Like it's a pretty remarkable build out.
We got a lot to cover,
and I'm just trying to figure out the order to do it.
I like how we've sort of given
a kind of 30,000-volt historical overview.
Maybe we should build on that slightly
and as we'll lend in later to our discussion around China.
Just to throw in a quick figure on your,
'cause we were just talking about gigawatts
of German solar capacity.
Right now, China has just passed 600 gigawatts
of installed solar capacity.
So that can provide a bit of a quantitative bookend
for where we're going.
Right, right, for sure.
So as Germany is making these big investments
and providing a big stimulus and again,
investment, I'm sorry, certainty for investments
around solar, China's entering the game.
And I understand there was sort of a polysilicon shock
in China where it got crazy expensive.
There was maybe some tariffs from the Europeans
due to questions around flooding the market.
Can you expand on that a little bit?
Yeah, so this sort of refers to a series of events
that took place from around 2008 to 2014.
The opening salvos of the solar trade wars
which have continued to the present day, so to speak.
So basically in the late 2000s,
China was building a lot of new polysilicon capacity.
And this was because at the time,
demand for solar was dramatically outstripping
the available supply of fairly purified,
high-grade polysilicon that was suitable
for solar panel production.
And back then, solar panels
needed a lot more silicon per watt.
And so there was a huge sort of demand
for this essential feedstock into the solar modules.
And that ultimately culminated in Chinese entrepreneurs
sort of rushing in to fill that step with the supply chain.
It's a polysilicon is a relatively energy-intensive
commodity to produce.
And China at that time, as is true today,
had the advantage of very low electricity price.
And electricity is about 40% of the cost
of polysilicon production.
So China had a very natural advantage
into sort of stepping into this market.
But as is often the case in commodity markets,
these markets are very cyclical.
And so Chinese industry actually overshot.
And there was a period of overcapacity
around when the 20-auths moved to the 2010s
where there was way more Chinese polysilicon production
than there was demand for solar polysilicon.
And so this is what ultimately prompted a few years later,
the US as well as the Europeans sort of more tepidly,
ultimately imposing tariffs
on Chinese produced polysilicon.
And the Chinese actually imposing retaliatory tariffs
and then negotiating very hardball with the Europeans
to get the Europeans to alleviate
their polysilicon tariffs.
- Okay, so I wanna sort of park our historical fast,
whatever, I was gonna say fast forward.
We've gone through it quickly
because we'll talk later about the impact of breaking news
in terms of the Trump tariffs into some degree,
what preceded that.
I believe there were some tariffs
related to Uyghur forced labor.
I wanna park that for a second though.
And we've started talking about polysilicon.
So I think it's worth my sort of solar for dummies
explaining what a solar panel is,
what it's made of.
I think that's probably a good place to start.
So we talked about sort of the basic development.
I heard there's two types of solar panels,
crystalline and thin.
I'm not sure if that's worth diving into
or if we should just get into what the sort of base ingredients
are, the polysilicon, the ingot, the wafer,
the cell, the module.
I'll let you decide on that, Siever.
- I'll try to keep it somewhat simple.
For example, there's actually way more
than just two types of solar cells.
There's many different varieties of thin-film solar
from the dominant one currently is cadmium telleride
made by First Solar, an American company.
But over time, there's been amorphous silicon.
Yeah, various different types of thin-film.
And even in crystalline silicon,
there have been multiple revolutions
of crystalline silicon solar cell technology.
Just in the past 10 years, we've actually had
no less than three transitions
in silicon solar cell technology.
Most recently, the shift from monocrystalline PERC cells
passively emitted rear contact cells to TAPCON,
which gosh, I don't even remember
what the acronym for that is.
So there's been a variety of changes.
They've generally enchailed fiddling
with what you put behind the solar cell.
Obviously, thin-film and crystalline silicon
diverge in sort of the semiconductor materials
that you're actually making the cell out of
that are excited by photons, hitting them,
that therefore catalyzes the movement of electrons
through the cell, thereby generating electric current
and producing electricity.
So the materials of the cell differ as well.
And then there's also been progressive changes
and sort of efficiency optimizations
in how the cell is made.
We've sliced the cells thinner and thinner
at the same time we've made the cells bigger and bigger.
So you're getting more power generation
with less silicon and packing in sort of more watts
per unit area of your solar module effectively,
as well as the efficiency of those solar cells has increased.
You're trying to use less silver metalization paste
on the solar cell so that you're saving on silver.
Silver is actually like 40% of the cost
of solar cell manufacturing.
- Really? - Yeah, it's a rather remarkable.
And the reason why you use silver
is because it's actually one of the most efficient
conductors available, a better conductor than copper
or aluminum, but it's literally a precious metal, yeah.
- Funny aside from my episode with Alex Wellerstein
on the Manhattan Project,
I think it was just 'cause they ran out of copper
in terms of the other industrial mobilization for the war,
but they drained the entire,
I guess it's like the Fort Knox of silver was,
I forget if it was 10,000 tons or more of silver
to use essentially just for a replacement for copper
and they returned it all down to like a fraction of an ounce.
But anyway, that's a total aside,
but yes, silver is kick-ass for conductivities,
so that's very interesting.
So crystalline, I understand is the kind of vast majority
in terms of commercial solar
and the various thin film technologies are a bit niche,
is that correct?
- Yeah, that's right, yeah.
It's like 95%, actually, no,
it's actually now it's probably in excess of like 97%, 98%
crystalline silicon versus like 2% thin film.
- And what are the thin film uses?
Again, crystalline, that's what we're thinking of
when we're thinking of utility grade or rooftop solar.
What are the thin film applications?
- So I'll talk mostly about cadmium telleride,
which is really the thin film market as it exists today,
is mostly the cadmium telleride.
It has some niche advantages.
The panels are actually cheaper
than monocrystalline silicon solar panels,
but they are less efficient.
So you're getting a little less juice,
but your panel cost is a little lower.
And then there's some advantages
in terms of low light, dim light conditions,
which make it slightly more efficient
than monocrystalline silicon.
Like for example, early morning or late evening
or like in very cloudy or hazy conditions.
But operationally, we're talking fairly small differences.
- In terms of the energy culture wars,
the cadmium thing is brought up as these solar firms
are leaking heavy metals where they're placed.
And there's a massive solar waste problem,
which is not volume related, but heavy metal related.
Sounds like that's such a small fraction.
This just sounds like energy culture wars.
- Yeah, the majority of crystalline silicon solar panels
do not have cadmium or tellurium or heavy metals in them.
And second off, I think first solar and cadmium telleride
have gotten a huge, unnecessarily negative wrap from this.
There was never any documented incident
of solar panel dumping and then heavy metal leaching
into groundwater or anything.
And it's actually in the best interests
of solar manufacturers to have really good solar module
encapsulation so those active materials don't leak.
First solar actually immediately went above and beyond
and started committing at a very high level
to we will take back all of our solar panels
and we will recycle them all.
So they actually have a extended
producer responsibility scheme.
So overall, heavy metals from solar panels
is just not a thing I'm worried about.
- Okay, so let's talk about the various products
that go into the final module.
I had Ed Conway on a while ago,
he wrote a fabulous book called The Material World
where he goes into the various key kind of commodities
that are essential for civilization.
One of them was silicon.
Obviously talking about computer semiconductors
but also solar.
And we don't need to go into all the details
of forgetting the name.
It sounds like a Russian guy, the process of-
- Krzysztof Steve. - Are we dealing with-
- Yeah, there you go.
- Polish, I think. - Yeah, yeah, yeah.
Oh, that's a, you gotta be,
you gotta clarify that these days.
Slavic sounding name.
But in any case, just let's nerd out a little bit on this.
I mean, 99.9999% pure,
I mean, that's nothing compared to the high-end chip purity.
But tell us what you know about some of these processes
because it, from reading Ed's work,
it really is just miraculous what we're able to achieve
at scale with these technologies.
- Yeah, I think the solar manufacturing process
is itself sort of a commentary on how incredible
solar modules as a technology actually are.
'Cause essentially what you're doing is you're taking
reasonably good quality quartz rock.
You're grinding it up.
You're running it through a smelter
to get your metallurgical grade silicon,
which is relatively purified form of silicon metal
at that point.
And then you melt and gasify that metallurgical grade silicon
and deposit it using a process
called the Siemens process, predominantly.
There's a second process that is becoming increasingly
prevalent called fluidized bed reactor
polysilicon purification,
but that's still by far the minority.
And then people just sort of hammer apart those,
or probably machines, hammer apart those U-shaped
polysilicon chunks that you get from the Siemens process
and you get small chunks of polysilicon.
And then from there, you put them into a crucible,
you melt them, and this is the Kraschowski process,
presumably named after its inventor,
where you basically, from that crucible full of molten,
at that point, relatively pure polysilicon,
you pull an ingot of polysilicon out of that crucible
and then you use, nowadays you use diamond-encrusted wires
to slice that polysilicon ingot into wafers,
and then those wafers are actually
what goes onto your solar module.
So then at that point, what you just need to do
is you need to add the front and back contacts
to the wafer, you add your silver metallization paste,
you maybe, you dope the wafer with dopants
that produce the conductivity,
and then you encapsulate the thing
and then that's your solar module.
- Right, right.
And I remember reading, and people talk about aluminum
as yield electricity, 'cause it's just so energy-intensive,
that process of, I guess, turning bauxite into alumina.
I understand the Siemens process
and related polysilicon processes,
I think are four times more electricity-intensive.
So you mentioned before, silver was a big part of the cost,
the final cost of a module, and energy.
Whenever people add up percentages,
I always find like they get higher than 100%,
but can you just kind of review it for that, again,
just sort of what the various costs are?
- Yeah, aluminum's a great example.
So aluminum at modern aluminum smelters
will require around like 12,000 to 13,000 kilowatt hours
per ton.
As it turns out, polysilicon requires
on the order of 60,000 kilowatt hours.
So yeah, you were actually talking closer to five times
the amount of electricity per ton of polysilicon
relative to aluminum.
So if aluminum is congealed to electricity,
then polysilicon is super congealed to electricity.
But again, I think really important to stress,
that energy pays itself back many, many times
over the solar panel's lifetime.
So the solar panel is made out of congealed electricity,
but it's generating electricity throughout the year
for 25 to 35 years, so.
- And I'm just trying to understand again,
which part of the process is electricity-intensive?
You get the silicon dioxide, I'm guessing,
is the quartz, and you need to reduce away that oxygen.
I think they actually sometimes burn it with coal
or even biomass in some of these processes.
- Yeah, predominantly coal, that's the first stage.
So what you just referred to as the first stage,
the metallurgical silicon production.
So the 60 kilowatt hours of electricity per kilogram
of polysilicon.
- Per ton or per kilogram?
I think you said ton before.
- Yeah, so 60,000 per ton, 60 per kilogram, yeah.
- Got you, okay, sorry.
- Yeah, I need to, I should be consistent as well.
That's for polysilicon purification,
the Siemens process, that's the second step,
that's the step that comes after the metallurgical silicon,
where you put in the metallurgical silicon
and then you get out five ends,
purified solar-grade polysilicon.
- Is that like an arc furnace?
Again, I'm just trying to visualize like,
what the hell the electricity's doing?
- It's actually chemical vapor deposition.
- Wow, okay.
- So it's actually turning the metallurgical-grade silicon
into like a gas and then depositing it in a reactor.
Yeah, in a chemical reactor.
- So this is pretty badass.
And this is occurring at scale.
I think one of the pushbacks to this idea
that it's ultra-congeal electricity
is that we make a bunk ton,
I'll be family-friendly in my language here, of aluminum.
Because of how efficient we become with polysilicon
within solar panels, we make less of it than aluminum.
So it is very energy-intensive,
but I think it probably is a wash
in terms of total production
'cause we maybe use a quarter or something.
- Oh yeah, yeah.
We're under two million tons per year
of polysilicon production,
but global aluminum production is like, oh gosh,
it's at least over 60 million tons per year of,
no, it's actually closer,
no, it's actually gonna be about 90 million tons a year
of aluminum production globally, so.
- Okay, all right.
Well, that puts things in perspective a little bit.
Okay, so we've sort of gone through
crushing the rock, taking the rock, crushing it.
I won't repeat all the processes, but I think--
- Chris, can I insert a hot take here?
- Yeah, please do.
- Yeah, so my hot take is having just described
the metallurgical grade silicon production
and the Siemens process for polysilicon production.
My hot take is that, you know, many people talk
about China's dominance in solar
from like the sort of Tim Cook, Apple,
like electronics revolution, like BYD, electric vehicles.
Like China is just like super innovative
and like has automated factories and whatnot.
And that's why, you know, China is good at producing batteries.
That's why China is good at producing iPhones.
And that therefore must be why China
is good at producing solar panels.
I have a provocation to offer,
which is that solar is different.
My expertise in solar is actually primarily in supply chains.
I'm going to have to defer to folks on, you know,
P-type, you know, solar cells and, you know,
relative efficiencies and, you know,
props get degradation and so forth.
But as far as like the manufacturing goes,
my contention is that solar manufacturing,
the reason why China is good at solar manufacturing
is more akin to the reason why China is good
at metals and critical minerals,
which is cheap energy and cheap feedstock.
You know, it's more than that.
You know, the Tim Cook story, it's part of it.
Cause, you know, solar cell manufacturing
is very highly automated,
but solar cell manufacturing is just a fraction
of the cost of the total like solar manufacturing process.
And, you know, polysilicon is a major cost factor
in solar manufacturing.
And so at the end, you know, at the end of the day,
like it's like a heavily, you know,
metallurgical with a big dose of chemical sort of process.
And so my cont, and in many of these,
you know, critical mineral, aluminum, solar,
when you look at how the cost decomposition of these steps,
it's like 20 to 40% of your cost
is the electricity or energy
and 20 to 40% of your cost is the feedstock
where you bought it from, like your raw material cost.
It's, and it's actually not like that much more automated
in China than it is anywhere else.
Like China bought the Siemens reactor technology
from Germany, originally.
And as of course, innovated and improved upon it,
but like fundamentally speaking,
we're not talking about a revolution in automation
at these earlier sort of very commodity sort of energy
and intensity, metallurgical chemical steps.
- Right, and just briefly,
because we talked about like the purity
that we end up achieving,
this isn't just any old quartz rock
that's starting off this process.
I heard about, again, in Conway's book,
again, for the ultra pure polysilicon
for certain high-end computer chips,
there's like one mine in,
I think it's called like Pine Gap or something in the U.S.
that is the sole source for the ultra, ultra pure
polysilicon. - Spruce pine, yes.
- Spruce pine.
- I also thought that was weird, like the conifers,
lots of conifers there. - Yeah, in North Carolina, yeah.
So there's actually a bit of a clarification there,
which is that, yes, the ultra pure silicon quartz rock,
the ultra pure quartz rock is essential
for solar manufacturing,
but it doesn't actually go into the solar panels.
So where we-- - The crucible.
- Yeah, exactly, yes.
So where we use the ultra pure quartz rock
is in the crucible that grows the ingot.
And you want an ultra pure quartz crucible
so that it doesn't introduce impurities into the ingot
as you're growing the ingot.
And the crucibles, they're good for a few uses,
but then you do need to dispose of,
then they do become contaminated
and you need to dispose of them.
- And a crucible is just the container
for this molten metal, is that correct?
- Yeah, it sort of just looks kind of like a salad bowl
with a flat base.
- Awesome, this might be a good place,
we mentioned the energy intensity
to talk about where things are happening in China.
I think from what I understand,
the energy intensive parts tend to happen
in kind of coal rich regions
in the middle of nowhere in the inland areas.
I guess nowhere is the middle of nowhere,
but I'll stop being pejorative there.
And the high value-wide stuff is happening more
in the manufacturing centers.
Coastal, could you expand on that?
- It's really like a huge function
of how economically competitive
your metallurgical grade silicon production
or your solar grade polysilicon production is gonna be
is energy cost.
Nowhere in the world do they make solar grade polysilicon
where electricity prices are high.
Well, okay, except for Germany,
where they're now struggling.
And the reason why they have it in Germany
is because that's where they invented the process.
But by and large, competitive polysilicon production
is gonna be where electricity costs are low.
They do make some in southern China,
in provinces like Sichuan where there's a lot
of hydroelectricity that's also cheap.
But it's like for solar grade polysilicon,
it's a highly electrified process
and you need cheap electricity.
And so that predominantly in China,
it's gonna be produced in Xinjiang,
Inner Mongolia or Sichuan.
It's produced in other provinces as well,
but those are some of the major centers.
And the metallurgical grade silicon,
that's a heavily thermal process.
You need actually a carbon source in that reaction.
So you actually do need in practice coal.
And so much of that is in more of the China's coal
heavy provinces, again, Inner Mongolia.
I think there's something like Shaanxi
and then also Xinjiang, yeah.
- So, so far, co-located essentially with coal
or hydro for cheap electricity.
China, we're gonna get into this later,
but installing just massive amounts really went exponential.
I think 2022 to 2023 going from like 80 gigawatts
installed that year to 200 and something.
Are we able to leverage renewables
in this sort of circular economy, I guess,
of using solar electricity to power these processes?
Or, I mean, I understand if an aluminum plant
it doesn't have power for a few hours,
a lot of the stuff's written off, you have major issues.
So is this like very much a 24/7 process?
- Oh, absolutely.
More so than aluminum.
Yeah, like aluminum looks flexible
compared to solar-grade polysilicon production, yeah.
Yeah, if you had a power interruption
in the middle of the Siemens process,
it could be catastrophic to the equipment
and potentially very dangerous, yeah.
- Okay, what's the danger from, incidentally?
- Vaporized.
- The reactor is very pressurized
and the process is also extremely delicate.
So if you interrupted it,
it would just screw up that batch completely.
You might have stuff like freezing
or depositing in places of the reactor
or the supply lines where it shouldn't be.
And you might have stuff explode.
People have died at polysilicon fabs.
It's still very, people die in aluminum foundries.
People die in steel mills.
It's not exceptionally dangerous,
but there are industrial accidents that have occurred.
Yeah, you want stable power, absolutely.
- So in Xinjiang or Inner Mongolia,
are these like mind mouth?
Like, I don't know.
Lignite, is it bituminous coal?
Is it just like a big mind mouth
with a whole coal plant
and all that electricity is going to the polysilicon factory?
- Yeah, mind to mouth, not lignite,
sub-bituminous or bituminous coal.
But yeah, for some of these facilities,
like for example, GCL, Poly, now GCL tech in Xinjiang,
like I can find it.
Oh, well, you can actually find it from satellite
because it's got these big coal pits
just to the south of it,
that stretch on for like seven kilometers.
And those coal pits have conveyors
that run directly to the solar-grade polysilicon fab.
- Wow, okay, okay.
- They are deploying some on-site solar, actually.
Like a couple of these fabs.
I've looked at many of these fabs.
I have a whole Google Earth project
where many of them are bookmarked.
Some of them install some on-site solar,
but it reduces, it's basically coal savings, maybe.
And they're not installing a huge amount.
Like it's like a few megawatts, maybe.
Next to facilities that might have like
six gigawatts of coal on-site.
- Wow, holy shit.
Okay, so we bring up Xinjiang.
That sort of naturally needs to lead into a conversation
about Uyghur forced labor.
There is US legislation on the books,
I believe trying to penalize that.
I heard there was like a massive number of solar panels
that were kind of impounded in various customs locations
in the US, this was several years ago.
You also mentioned this process is highly automated as well.
So again, avoiding the culture war side of things.
What I appreciate about your work
is kind of how data-driven it is, how responsible it is.
So let's jump into the thorny issue of Uyghur labor,
particularly in Xinjiang, but in the solar supply chain.
- Yeah, so yeah, I want to qualify that statement
about automation because it applies especially
to solar cell and module production,
but these solar-grade polysilicon production
and sort of ingot growth and wafering,
those are highly mechanized,
but it's not robot arms really doing it.
It's more sort of like metallurgical chemical.
It's more like a chemical plant or a foundry almost.
And then metallurgical grade silicon
actually is still rather labor-intensive.
And then I think the key thing here
for people to understand about the ties
between the solar industry
and sort of the broader ecosystem
of forced labor programs in Xinjiang
is that it is an ecosystem, it's an industrial ecosystem.
The way that heavy industry in China is organized
is often organized into industrial parks.
So you have this park that the county government
or the provincial government basically
sort of made available for heavy industries
to sort of come in at very, very low land cost.
And maybe the local government even sets up
the local power generation
and the local coal mines for you
and gives you a special price on the coal
or on the electricity so that your business
just has really, really good fundamental economics.
And so you have a polysilicon co-located
maybe under the same company,
maybe under a different company
with like an aluminum smelter
and with a metallurgical grade silicon factory
and maybe a solar glass factory
and maybe a spin-off that makes like silanes
out of the silicon.
And then you've also got the coal plant.
- All co-located.
- Yeah, yeah, all co-located.
- Wow.
- This is most typical of some of the outlying provinces
like Inner Mongolia or Xinjiang.
And so, and at the same time,
because of the Chinese government's sort of campaign
of cultural repression against the Uyghur,
Kazakh and other Turkic Muslim minorities, Kyrs.
Basically, the Chinese government is running
what they call surplus labor placement programs,
which are in effect programs that take Uyghurs
who are often employed in small scale agriculture
or Kazakhs who are employed in like traditional
like livestock, husbandry,
and are like, you are living in a sort of low income
sort of hand to mouth sort of lifestyle.
And we are going to sort of place you
in the garment industry,
the intensive sort of agricultural like cotton industry,
pharmaceuticals industry, metals industry, mining.
And then they'll place maybe 30 of these workers
or maybe a hundred of these workers
or maybe 200 of these workers at a given factory.
There was recent sort of New York times
and German reporting on these programs,
which do show that some workers participate
in these programs voluntarily.
But at the same time, there is also strong evidence
from even official Chinese policy documents,
either publicly published or leaked that show
that these programs are intended
to sort of fragment Uyghur culture,
put like sort of get parents out of the home,
their children are then enrolled into boarding schools,
the parents work very, very far from home.
And then these programs are coercive as well,
where government cadres, officials will go
from house to house and sort of recruit for these programs.
And if you decline that sort of a black mark against you
in a province that is already subject
to intense surveillance and other general repression
where especially at its height, several years ago,
if you had like a Quran study app on your phone,
if you had traveled abroad,
these would be sort of black marks against you
that could be caused for you to be detained
in the region sort of network of detention camps.
And so with that sort of fear hanging over you,
with every Uyghur person, every Kazakh person
in the Uyghur region,
knowing someone who has been detained in these camps,
that's what's sort of hovering over their heads
when someone comes and says,
"Would you like to participate in this labor program?"
And the final thing I wanna flag as well
is that there are documented cases for testimony
from either people who have sort of escaped
from these programs or from their relatives abroad
who have been in communication with people
who have been involved in these programs,
that even people who are highly educated,
software engineers or nurses,
who clearly are not underemployed have been detained
and then maybe once they left the detention center,
we're then enrolled in these programs.
So it seems that they also,
it's not trying to uplift unemployed Muslim minorities,
it's also sort of a punitive measure.
- You know, Steve, it's interesting.
Like I've been covering China recently
in a bit of a hyper-focused way.
I find it fascinating.
I guess I have like mixed feelings
and in the one sense, I'm in awe of their ability
to kind of out-produce,
and particularly with Made in China 2025,
talking again to Patrick McGee
about their manufacturing capabilities,
obviously as a nuclear stand,
seeing a country pulling off nuclear economically
and on schedule is inspiring as a lover of mega projects.
But there is this dark underbelly,
which we're starting to uncover in this podcast,
which I think is, or this episode,
which I think is really important sort of counterbalance.
- You know, I draw a lot of parallels
to America's campaign of repression
and cultural assimilation against Native Americans.
It's on that level.
There are many weaker activists overseas,
many of whom delayed becoming activists for years
because they were afraid of what would happen
to their relatives that they knew would be in captivity.
But these activists still have not heard from their sister
or their brother for years who have been detained.
And so that's what I really look to
is we know from overseas relatives
of people who have been entrapped in this system
just how terrifying it is.
Even relatives who have been released from these systems,
people make it very clear that in their conversations
with family members that those family members
still feel that they're being intensely monitored
and live under the fear that if they step out of line again
that they will once again, you're a run afoul of this.
- I don't wanna spend too, too much time on this,
but I guess how important is weaker labor forced or not
to the production of solar panels?
Is it, does it make them a lot cheaper?
What's the story here?
- That's exactly where I wanted to get back to,
which is that, so first off,
these industrial facilities that are making solar inputs
or solar products are large facilities,
like thousands of people, tens of thousands of people.
So maybe we're, so in any one component,
if it's the aluminum department
or the polysilicon department
or the coal-fired power department,
maybe the level of weaker forced labor exposures
on the order of tens to hundreds of workers.
So there is that, there is first off that context.
And so as a result, and because these are very mechanized,
chemical or automated, well, especially at the later steps
of the supply chain, automated,
which takes place more broadly throughout China,
I think that the Chinese government could reverse
its Xinjiang policies tomorrow
and the price of solar band modules
would not change by a cent per watt.
Yeah, or a tenth of a cent per watt.
- And this weaker labor is, it goes beyond
just the solar industry.
It's in a whole number of industries across China.
- Cotton-tubated requirements.
- Some of them very far from Xinjiang,
from what I understand.
- There maybe has been a shift in recent years
to place more weaker workers more broadly
throughout China, including Eastern China, yeah.
- Okay, okay, let's park that.
I mean, we could talk a ton more about it,
just I guess my concluding thought.
You mentioned a few historical examples
and none are perfect, obviously.
But the one that struck me hearing about children
sort of being placed in boarding schools
was the residential school experience,
which I'm much more familiar with here in Canada,
having worked on Canada's largest native reserve
and toured a residential school,
which still stands with survivors,
haunting, haunting experience.
And, you know, the genocide definition
goes well beyond the physical destruction of a people,
but into the cultural destruction.
So we'll park that there.
In terms of the impacts on imports
of this component of weaker forced labor
or coerced labor within the supply chain,
what's the reaction been from Europe and the U.S.?
- Yeah, so the reaction has been very strong in the U.S.
As you mentioned earlier,
there is no Congress enacted
the Weager Forced Labor Prevention Act,
which essentially forces a very high burden of proof
on any companies that would want to import,
especially solar modules,
but also, you know, cotton, tomatoes, aluminum,
a whole list of other commodities
that are sourced from the from Xinjiang.
And so essentially the U.S. has an import ban.
And as a result, and also in order to import parts
into the U.S. that are on a specific short list
of high risk products, including solar modules,
the companies that want to do the imports
have to demonstrate that they did not come
from the weaker region.
And so that is the reason why many solar shipments
were impounded immediately following this rule,
although solar companies have gotten better
at this compliance.
And also the solar sector has sort of recognized
that this rule is here to stay
and has reshuffled, you know, trade in solar commodities
so that they no longer bother shipping products
that will just get impounded to the U.S.
- So how does that work given that I think it's 40 to 45%
of the world's solar grade polysilicon is made in Xinjiang?
- It's probably, so one thing that helps
is that that percentage has probably fallen,
not because they've shut down any of the facilities
in Xinjiang, but because the industry
has grown significantly.
The most recent figures I have from like 2022
suggested that those figures had already fallen
to about a third each of a third
of metallurgical grade silicon
and a third of solar grade polysilicon
being made in the weaker region.
And now I think, you know, with industry growth,
I don't know what the most recent numbers are,
but let's say like maybe a quarter
if we're being optimistic.
So that helps somewhat.
Now there's more, you know, non-Sinjiang feedstock
that you can source from to ship products to the U.S.
- And the Chinese are obviously installing more solar,
I think, than the rest of the world combines.
Maybe those, the Xinjiang source polysilicon
can survive in the domestic market quite nicely.
- And Europe so far to answer the other part
of your question is like, cares about this issue?
Like there's a lot of private sector concern
around solar panel sourcing.
But in terms of regulatory terms, you know,
Europe has just passed a forced labor regulation
and is still in the process of implementing it
and the implementation will take a couple of years
to come into effect.
So Europe in general has been moving slower.
And, you know, in no small part
because I think there is a bit of a recognition
of how hard these supply chains are to trace.
All supply chains through China
are very opaque and non-transparent.
And also, you know, maybe there's some awareness
that essentially, you know, many countries' climate policy
does sort of depend on cheap imports
of clean energy technologies, including solar panels.
- So is there a cost premium on organic GMO-free
or Uyghur labor-free polysilicon
or products derived from it?
Is there a cost premium there?
- Oh, yes, there is, yeah.
- Really?
- For polysilicon, it's very generous.
And that's actually one major reason
why non-Chinese polysilicon producers
have been able to stay in business,
especially for out-of-China manufacturers
that care about sort of differentiating themselves.
They are willing to pay top dollar
for non-Chinese polysilicon.
It's on the order of like four-fold to five-fold.
And then for modules that translates
into about a two-fold to three-fold price premium.
- Wow. - Yeah.
- Wow, and how significant is that part of the sector?
But that's not insignificant in terms of the pricing.
- Yeah, so it's kept about a quarter
of global solar-grade polysilicon production
outside of China.
I mean, it's helped by the fact, you know,
to go back to the, you know, like,
can we compete with China, how dominant is China?
We can make solar-grade polysilicon outside of China
because we can make chip-grade polysilicon out of China.
And we do at massive scales, including in the US.
Like this is not an unknown technology.
The challenge rather is actually,
is that if you can make solar-grade polysilicon,
you may as well go all the way to chip-grade polysilicon,
which is a much higher end, higher value product,
rather than fight the cheap Chinese
solar-grade polysilicon producers,
like to the death in that very, very narrow margins
in this country. - Low margin.
- Yeah, yeah, yeah. - So, yeah.
- It's not that we don't know how to make it.
Like, it's actually rather competing again
with the cheap feedstock and cheap energy.
- But it's just trying to match that scale
and the vertical integration and just these clusters
you mentioned of, as you know, six gigawatts of coal
next to an aluminum smelter next to a polysilicon,
fab, et cetera, pretty extraordinary.
While we're on it, one other question
in terms of the energy culture wars this came up,
I believe Michael Schellenberger publicized it
and Italian had done some research,
but I was looking at the carbon intensity of polysilicon
and the idea that, you know, the life cycle emissions
are actually much higher if you factored in the difference
between coal-fired polysilicon production
versus European-made, which would be,
and maybe US, which would be made with cleaner fuels
or sources of electricity.
You had a kind of prolonged debate on Twitter.
What was your findings and your take on this?
- You know, one of the reasons why I reacted
so strongly to that analysis
is that I had done my own number crunching
and come up with a number that was three times lower.
So I knew there was something funny going on there.
You know, that methodology was actually using
very, very old literature.
The author of that analysis was basically
very, very paranoid about using any literature
that relied on sort of industry figures,
like maybe a little irrationally to the point of using
like a paper from, I think like on the order of like 2005
to try and estimate, you know, energy inputs.
And as a result, the carbon footprint
of the solar manufacturing process.
The thing is that solar manufacturing has just,
it has gone through like several revolutions
since the mid-2000s.
For example, in like 2014, solar,
you needed like 3.5 grams of solar-grade polysilicon
per watt of solar, because, you know,
you had losses in the process,
wafers were a lot thicker back then,
and now you're down to like 2.3.
Siemens reactors have gotten a lot more efficient.
And like we use less glass on the solar modules now,
and like the aluminum frames are lighter.
And yeah, so it's like, yeah, like it goes on,
we use less silver paste on the modules now.
So you compound like a 30% efficiency improvement there,
a 40% efficiency improvement here,
to the point where now like my figures,
which I like highlighted in that figure,
in that Twitter thread might be two times too high,
which really means that, you know,
those figures that, you know, Michael Schoenberger
and a few others were highlighting
are just significantly higher.
At this point, I'm pretty convinced that, you know,
even the most carbon-intensive solar module,
if it's being installed on like a gas grid or a coal grid,
it's gonna pay itself back in like two years max,
no matter how carbon-intensive it is.
Yeah.
I'm not sure if you have the numbers off your,
the top of your, is it the top of your ton?
Anyway, at your fingertips, but like nuclear,
I think in the latest, God, I'm blanking on them,
it was an IPCC, it was an EU-based.
EU-enough trapezoid, or no, no, no, no, UNECE.
That's it, yeah.
Saying like five grams per kilowatt hour of CO2 for nuclear.
I forget where it went in solar rad,
it was something like 15, I think 40 for solar.
Not as maybe low carbon as you'd expect,
but the Schoenberger,
and remind me of the Italian gentleman's name, but.
Yeah, Enrico, Enrico has his first name.
Okay, we'll put that in the show notes,
but what was the grams of CO2 per kilowatt hour?
So Enrico was saying like 150 grams of CO2 per kilowatt hour,
which is like gas with carbon capture.
It's like pretty high, 150 grams of CO2 per kilowatt hour.
My numbers originally calculated a couple years ago now,
we're like, okay, most coal-intensive,
paranormal imaginable might be like 60 to 70,
like grams CO2 per kilowatt hour.
And if I update those numbers for like modern panels,
like I would have to really stretch
to get 30 grams CO2 per kilowatt hour.
And like realistically,
probably a lot more like 20 grams CO2 per kilowatt hour.
So it might be even lower than it was
when it was produced more in lower carbon grids
in Europe and America,
because the processes have just got so much more efficient.
Is that sort of the way to read this?
Well, the efficiency improvements apply everywhere,
like your solar module.
But I'm just comparing like to the 40 grams of CO2 per kilowatt
hour in the 2015 IPCC life cycle analysis,
or the UN ECE I think was 2021.
Yeah, that might have gotten a little better.
Historically, let's say it was 40 in Europe and the US,
and the claim from Schellenberger and Enrico was that,
no, you're not looking at the carbon intensity
of solar in Europe, we're looking at it in China,
there's a lot more coal, so it's more like 150.
And you're saying it might be now,
even the most coal-intensive might be lower
than historically what it was in Europe in 2015.
I think it's just illustrative of just,
like when you're analyzing and making comparisons
of different energy technologies,
like stay up to date on where the technologies are.
Yeah, yeah, to highlight one specific technical issue,
for example, with Enrico's analysis,
like at that time, crystalline silicon solar,
the standard was multi-crystalline silicon solar,
where basically you took the polysilicon chunks
and you sort of, you melted them in a metal crucible,
and they formed sort of chunks.
They're this sort of more like,
almost like sort of blue camo-patterned solar cells
that you still see sometimes,
as opposed to like just the pure navy blue ones
that you see now, which are monocrystalline.
And then you just sort of slice that camo-pattern chunk.
So it's a completely different process,
it's just a completely different generation
of solar technology.
And so that like, it's like 20 years old tech, basically.
Okay, let's move on a little bit to the cost downs.
I mentioned in the introduction a,
what is it, a cost reduction of a factor of 10,000
from I think it was about $300 per kilowatt hour
in the 50s to 3.6 cents per kilowatt hour now.
This is obviously not the full cost
of electricity, full systems costs,
but just the kind of LCOE of the solar project itself.
So what are the main ingredients that account for that?
And in terms of that fall off in price,
like when did most of it happen?
Are we likely to see more cost declines?
Are we falling a curve here in terms of cost reductions?
Like how cheap can we get, I guess, is the question.
Well, I mean, I guess if you were going back to 1950,
then I guess most of it happened between 1950 and 2008.
But as far as, I focus most off on the modern era
and like circa like 2013 solar modules
were 80 cents per watt, 80 US cents per watt.
And now they're, now the cheapest Chinese modules
are on the order of 10 cents per watt.
So, you know, one eighth what they were just,
you know, 12 years ago.
Yeah, really quite dramatic.
And, you know, in the last 15 years,
what has really explained that?
I think the biggest thing is just economies of scale.
It's just like gigantic, like your giga factories,
but for every step of this solar manufacturing supply chain
that, you know, just make the per unit cost a lot cheaper.
You know, there's a lot of synergies with, you know,
co-location and economies of scale.
You have also sort of innovations
in the solar cell technology.
Like I said, you're just shaving as much as you can
off of like every margin you want your polysilicon production
to be as energy efficient as possible.
You're making the wafers as thin as you possibly can.
You used to saw the wafers with just steel wire.
And now we're using diamond wafers, diamond wire,
because it results in fewer losses from like silicon dust
that you just leave on the table.
These kinds of changes, you know, less silver
on the silicon cell, just this relentless sort of cost down.
This is really where sort of Kyle Chan sort of,
like relentless sort of involution internal competition
in China comes into play,
which I would sort of describe as sort of like China
will guarantee a market, China will guarantee
if you are a Chinese solar manufacturer
that you will do better than the foreign competition.
They will tariff the foreign, the foreign, you know,
solar that comes into China.
They will guarantee that you will always do better
than the overseas companies.
But then when it comes to you versus the other
Chinese companies, doggy dog, survival of the fittest.
And I guess this raises the natural question.
So something I've been, you know,
in a very unsophisticated way as a dilettante pseudo economist.
I shouldn't even use that title.
Is this idea that, you know,
neoliberal financialized capitalism is obviously good
at derivatives trading, and I'm being pejorative here.
Obviously financial services are actually very important.
But speaking in more extreme terms,
we're really good at installing solar,
maybe not at the scale of the Chinese,
but that's something that we've been quite competent with.
We're pretty decent with installing gas turbines.
Got pretty resilient supply chains there
and can stand one of those up in a couple of years.
Decent at wind, maybe not the best at offshore wind,
but solar's really where, you know,
certainly a lot of the demand growth,
certainly not demand growth.
A lot of the capacity is growing,
for instance, in the US grid.
That may change a little bit with, you know,
disincentives from the Trump administration
or at least lack of incentives.
But in any case, this is something
that financialized neoliberal capitalism can do
in a way that I think it can't do nuclear.
Maybe it could if there was a real energy imperative
to do the nuclear, but not for, you know,
not for climate reasons, for instance, right?
And we've seen those struggles in Europe
where there is a bit more of an energy imperative,
but definitely in the US around deploying nuclear.
So in any case, to make a long story short,
you know, this model, this political economy
in North America is good at solar
because it's really low risk construction projects.
It's highly modular, you know, a number of reasons there.
There's land, et cetera.
But perhaps this wouldn't be possible
without the other political economy in China,
which is able to create this incredible integration
and produce at such massive scale.
So this begs the question,
how much would solar cost if it were like absent China,
absent that political economy,
if it was produced, say, in Europe or the US?
How do we work on answering that question?
I do have an answer to that question.
I just looked at my graph of how solar costs have declined
and I subtracted six years from it, which is a different,
like, I think some people would tell you,
oh, it just wouldn't be possible.
Like you needed the Chinese system.
But, you know, all of the incentives
would have worked in the same direction.
You would still want thinner wafers.
You would still want less solar per, less silver per cell.
You would still want the maximum efficient,
you know, monocrysalin, silicon, solar cell possible.
You know, maybe we wouldn't have gotten there as fast.
But so yeah, I'm gonna say, I'm gonna throw in a number.
I'm gonna say 30 to 40 cents per watt of solar module.
Yeah.
- So we've costed down from 80 in, what was it, 2015?
- 2013-ish, yeah.
- 2013 to 10 now, and you're saying it'd be about 30.
What about just the scale?
Like part of the idea of, you know,
how cheap things have gotten is Chinese flooding
of Europe and the U.S. with just sheer volume,
which has driven down costs.
Similar story with batteries there,
in terms of some allegations of overproduction and dumping.
Like could the U.S. and America produce as much
in terms of sheer volume?
- Yeah, I mean, I get it.
I think it would be a few years behind,
because again, equipment costs are only a fraction
of solar project costs.
- Yes, yes.
- And there's been tremendous learning in solar,
in how we do solar farms as well.
Like, in fact, like 15 years ago, we would pour concrete
and then like melt the solar racks in concrete.
And that was extremely expensive
and also required way more materials.
And now we no longer do that.
Now we just sort of jackhammer steel piles into the earth
and then melt the solar modules onto that.
So, you know, there's been tremendous learning
and installation and project development,
project siting, planning.
So there's been a huge amount of cost down
in just sort of the construction, procurements.
- The EPC. - Yeah, EPC, yeah.
- Yeah, yeah, no, that was interesting.
I was looking at some graphs of this
and like one third of the cost,
I think we're at around $1,000 per installed kilowatt
in the U.S. and about, I think 300 of that
or one third is the actual solar module
and one third is site preparation.
- Maybe a little better than that.
Maybe 800, 900, but yeah, on that order, yeah.
- Okay, so that's really interesting.
And again, Jigarshaw, if you're listening,
we had this funny exchange.
It was quite spirited.
So that's why I feel okay bringing this up.
But Jigarshposition was that solar wasn't more complicated
of a construction project than nuclear.
But what you're describing there,
in terms of not even having to put a concrete foundation
and just driving piles is interesting.
I've also heard about ground based solar
where you just get rid of the racking altogether.
Is that a thing?
- I'm very skeptical about that.
- It sounded weird.
- Panel longevity, like cows walking over your solar panels
and just like taking a crap on them.
They're not gonna be optimally facing or tilted.
I am, I do not believe the just put solar panels
on the ground thing, yeah.
- Okay, I think we're like close to the end here.
Maybe just a couple more questions.
Again, in terms of the energy culture wars,
this has come up a lot.
Lifetime of like a modern panel,
does that vary in terms of like higher quality
versus lower quality panels, utility versus residential?
Can you give us a number and a sense of sort of degradation?
- I mean, these days, module manufacturers
are issuing warranties for their panels
on the orders of 20 to 25 years.
And the, and most solar project developers
are working under the assumption
that the solar modules are gonna be good
for 30 to 35 years.
The modules have just gotten way more durable.
Degradation has gone down,
encapsulants have gotten way better.
So the panels just last way longer.
At this point, the biggest factor
in like actual module lifetime
is how well you take care of them.
So utility scale projects that get better,
taken care of them better than random panels
on homeowner's roof or some car park somewhere
will probably last a little longer.
They'll get dusted more frequently.
They will, people will take care of them.
By and large, I think,
you still see a lot of people being like,
oh, 15 to 20 years, but that's way too short at this point.
Like my working assumption is 30 to 35 years.
- Yeah.
- Again, I wanna try and stay away.
Like this be a separate episode
in terms of talking about how much,
what percent solar we should apply on whatever grid
and that's gonna change probably by the insulation.
We'll leave those out
'cause we just physically don't have time for it.
But one thing I think we need to talk about
is the duck curve and the degree to which the costowns
in four-hour stores, lithium ion batteries
is affecting that.
You used to live in California and you no longer do,
but I'm sure you've paid attention to that.
What's going on there in terms of that story?
- Yeah, so California has passed now 10 gigawatts
sort of in terms of like output input
of battery capacity.
- That's like that is extraordinary.
So for four hours, they can put up 10 gigawatts for a grid.
I don't know what the California grid consumes,
but that is like, I never thought we'd see that.
I'm ignorant of shit.
- Yeah, California grid is about 40 gigawatts peak.
Yeah, so it is remarkable.
And China has I think 700 gigawatt hours
wait, I have the number here actually.
Yeah, 721 gigawatt hours of battery storage
on their grid now.
- Okay, okay.
Which would probably be like one,
if that's four-hour storage,
then we're talking about 160,
like just open up the batteries
and you're letting on 160 gigawatts in any given second.
Holy shit.
- So storage is a thing.
Yeah, some of the really like solar pilled people
out there will say, and they are right on this,
that we would build batteries out the Wazoo,
even if climate wasn't a concern
and even if renewables weren't a thing.
- And again, in terms of being a culture worth thing,
like they're fabulous with nuclear,
they're fabulous with hydro.
- Yeah, yeah.
- Yeah, okay.
And okay, so I guess lastly,
I was reading net zero Australia's preparation for a talk
I gave called A Tale of Two Elements.
Check out the sub stack.
I think it's my finest piece of writing to date.
But there's ideas around, okay,
this is just gonna get so cheap,
the combination of solar and batteries,
wind maybe less so,
but the true sort of miracle energy technologies
of the last several decades
in terms of just scale of deployment, cost downs, et cetera,
leaving aside all these questions of intermittency, et cetera,
really are solar and batteries.
And some of these exercises in net zero modeling,
call for just like extraordinary amounts of solar
and basically dealing with the intermittency
and the seasonal issues by just crazy, crazy overbuilds,
massive amounts of batteries,
massive amounts of green hydrogen.
In my piece, The Tale of Two Elements,
I referenced sort of some of the early excessive optimism
or delusional thinking of the so-called atomic Malthusians.
I think about people like Harrison Brown
or even I'm temporary blanking on the Hubbard,
King Hubbard who worked for the Atomic Energy Commission,
but these ideas about nuclear power plants,
the atomic agro-industrial complex,
we're gonna make all the deserts bloom
with breeder reactors,
we're gonna plant the whole,
power the whole planet forever
and there'll be energy too cheap to meter.
Are we at risk of having similar delusions
in terms of just how far of this can go
in terms of the deployment and getting around these questions
of nighttime and intermittency
through just sheer brute forcingness
with overbuild of both solar and batteries?
A complex question
and it's gonna vary geographically obviously,
but I just wanted to get your sense
in terms of where you sit on this question.
Yeah, I think as a fellow friend of nuclear,
I would caution the sort of the solar maxers
against promising energy too cheap to meter
because I might come back to bite them.
I've thought a lot about this question as well.
I think there's two schools of sort of solar maxing.
One school is the distributed people
who think that like solar and batteries are a shortcut
to just not having to pay significant transmission
and distribution costs anymore,
which are actually where a lot of your grid costs come from.
And so they'll be like, yeah, you just generate
and consume the energy where it's consumed
and then you don't need as many transmission wires
and your grid is just way cheaper as a result.
And my response to that is you need to actually demonstrate
such a system and I think you're actually leaving a lot
out of the conversation.
I listened to a lot of these people sort of make these claims
about their distributed energy systems.
I just listened the other day to a three hour long,
I think they're called the Deris Gang podcast
with Jesse Pelton on how distributed solar
is gonna eat the world.
And it's like, no, I think there are things
that you're not mentioning like backfeeding,
observability of distributed residential sort of solar energy
consumption and system protection that are not,
your energy is not gonna flow from neighborhoods
to other areas of the grid or whatever in that way.
I think people have to actually demonstrate
that such a system, which is radically different
from our current system, can actually work.
The second category of solar maxes, I think,
I think they fall into the flaw of thinking
that the solar battery gas system,
which today is actually like really, really hard
to compete with, like that is a cheap grid.
Like if you're building a grid from scratch,
like, yeah, that is a really cheap grid.
They conflate it and think that you can just
like get rid of the gas and that it'll still be super cheap.
One, in fact, the reason that you have that,
10% of gas turbines in there is to prevent
like significant cost ballooning,
which you see in a lot of academic modeling
of 100% renewable versus all the alternatives
as you're sort of trying to push the system
all the way to that 100% solar.
So I think, and then, forget about it,
anywhere in the world where it's significantly cloudy,
New England, Alaska, Mongolia,
Northern, like Hokkaido, Japan.
The way I look at it, I want an optimal system,
throw all the clean energy options into that system
and then build what the model tells you to build.
There's no reason to do it all with one thing or another.
By all means, clean energy technologies
will be competing with each other,
but we should let them all run in the race.
- I guess just one last question,
in terms of the kind of you mentioned
two sort of solar max divisions on as the distributed.
Like, I think it's probably possible
to design such a system
for sort of light commercial residential use.
But when we start talking about what's necessary
for this to replicate itself,
even just beyond the four pillars of civilization
and other key inputs to modern life
through industrial society,
which often have sort of 24/7 sort of baseload power needs,
just replicating the panels themselves,
the polysilicon production, et cetera,
requires kind of a different kind of power.
And I think we are starting to see some,
as you're mentioning, integration of solar
into polysilicon production,
but still for these 24/7 reliable processes
or for data centers or whatever else,
it seems like that's a challenge.
Again, maybe in the perfect environment,
we have super cheap natural gas,
tons of batteries and solar.
But are you aware, like there is a,
I believe a polysilicon plant in the UAE
next to a massive solar farm,
which you can do the sort of, you know,
the math for and calculate total output
and say this plant is, you know,
producing green polysilicon, you know,
using nothing but the sun,
but of course it's on the UAE grid
and also uses five gigawatts of nuclear from Baraka
and many gigawatts from natural gas
as a part of, you know, being plugged into the grid.
So are you aware of, I guess China would be where
that would be a leading thing again of,
and we sort of, I sort of touched on this question before,
but I guess just this question of, you know,
power heavy 24/7 baseload loads with solar.
Is that happening anywhere to what degree?
I guess China, right?
Yeah, it's not happening in China.
I've actually done this math for aluminum producers in China.
There was one set of aluminum smelters in Inner Mongolia
where there was a lot of solar deployed nearby.
So I was like, okay, I have to do this.
I just crunched like how much generation you would have
from those solar farms.
They were like large utility grade,
the utility scale solar farms
next to this, you know, set of aluminum lines.
And it was 1% of the aluminum.
(laughing)
And I was like, oh, wow, okay.
Yeah, it's hard.
Like if you have steady baseload heavy industrial users
and you just want to try to like build on site like renewables,
like that is, that is hard.
You know, China has some pilot scale projects
that they have just recently funded
where they want to try and deploy some packages to like,
like they want to deploy like 10 gigawatts
of renewable energy in Inner Mongolia
associated with another Chinese aluminum,
state-owned aluminum company, Smelter.
But the goal of that is to run the onsite coal units
at that Smelter less, you know, and reduce emissions,
but it's not replacing the base load.
And, you know, in addition to just getting 24/7 electricity,
there's all the industrial heat,
there's all the industrial heat challenges.
Like people think of aluminum smelting
as a fully electrified process,
but like there are some processes like baking the anodes
that go into your aluminum Smelter, for example,
for the for the whole Haru process
that actually require really high temperature
and also required, by the way, carbon feedstocks.
So, so like, or similarly, like metallurgical grade silicon
is a furnace-based process.
Blast furnace iron, you know, the examples are bound.
So we don't have these solutions yet.
I am a technological optimist.
I do believe we will invent solutions for these challenges.
There are, for example, some really interesting
like molten ultralysis approaches for steel
that could be an alternative
to both the traditional blast furnace
and the, you know, green hydrogen.
But yeah, we don't have them yet.
I think, you know, as I've become a bit less of a nuke broer,
a slightly more sophisticated one.
James Cronstein really credit him partially
with pushing me along on that journey.
But solar desalination sounds pretty kick-ass
in terms of a process that can be run intermittently,
usually in really, really sunny places
and using really fucking cheap solar panels.
That sounds like a really kind of ideal process.
I'm sure it's starting to kick up.
But I thought that was really interesting
and it sort of popped my cherry
in terms of being a little more open-minded.
Again, me coming off of the scars of my local
insane feed and tariff program here in Ontario
and the culture wars.
But again, I thought that was very interesting.
So if anyone is, you know, outraged by this episode,
that's sort of my entry point.
I think there's room for really nuanced analysis here.
Siever, thanks for doing that for us.
I really appreciate your data-driven takes on this
and a fascinating conversation.
Thanks for making the time.
- Thanks again for having me.
Always a pleasure.
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Podcast Summary
Key Points:
Aluminum smelting requires 12,000 to 13,000 kilowatt hours per ton, while polysilicon production needs about 60,000 kilowatt hours per ton, making polysilicon much more energy-intensive.
Solar panels have a lifespan of 25 to 35 years and generate electricity throughout, offsetting the initial energy investment.
The history of solar technology development involves the US, Bell Labs, space race, and later contributions from Germany, Japan, and China.
Various types of solar cells exist, with crystalline silicon dominating at over 97% of the market, while thin-film technologies like cadmium telluride are niche.
Summary:
The transcription discusses the energy-intensive nature of aluminum and polysilicon production, highlighting the significantly higher energy requirement for polysilicon. It emphasizes that despite the energy-intensive manufacturing process, solar panels pay back their energy investment over their lifespan. The history of solar technology development involving the US, Germany, Japan, and China is outlined, underscoring the key milestones and contributions.
Different types of solar cells are mentioned, with crystalline silicon being predominant. The conversation delves into the production processes of solar panels, detailing the steps involved in manufacturing from quartz rock to the final solar module. Additionally, the cost breakdown of solar panel production, including energy and materials like silver, is explained, with polysilicon production being around five times more energy-intensive than aluminum smelting.
FAQs
Aluminum production requires around 12,000 to 13,000 kilowatt hours per ton.
Polysilicon production requires around 60,000 kilowatt hours per ton, about five times more than aluminum.
Solar panels can generate electricity throughout the year for 25 to 35 years.
Interest in solar cell research was supercharged by the space race and the Suez oil crisis in the '70s.
Germany's feed-in tariff for solar energy catalyzed the modern manufacturing industry, leading to the rise of Chinese solar manufacturing sector.
The main types of solar panels are crystalline silicon (about 97-98% market share) and thin-film technologies like cadmium telluride.
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