In this episode of How I Built This, host Guy Raz shares the story of Stacey Madison, who turned day-old pita bread into Stacey's Pita Chips, a snack that later sold to Frito-Lay for $250 million. Stacey initially trained as a social worker but found the work isolating and low-paying. After a broken engagement and a job loss in Hawaii, she and her partner Mark—a clinical psychology PhD—decided to try the food business. They bought a $5,000 food cart in Boston, selling pita wraps under the name Stacey's Delites. To keep customers happy while they waited, they baked leftover pita into chips with flavors like Parmesan and cinnamon sugar. The chips became so popular that customers started buying them. As demand grew, they moved from a small oven to a 40-rack oven at a local pretzel bakery. Faced with the challenge of finding a permanent location for the cart, they chose to focus entirely on the chips. The story emphasizes how a simple, improvised solution—using leftover bread—became the foundation of a multimillion-dollar brand. Stacey's journey from social worker to snack food entrepreneur highlights the power of persistence and adapting to opportunities, even without a grand plan.
Hey, it's Guy here. And I just want to mention that for the month of August, the entire team at How I Built This is taking a much deserved summer break. But don't worry, we're going to still be bringing fresh content every single week this month, every Thursday. We're going to post one of my conversations from the How I Built This Virtual Summit, which hosted back in May. Last Thursday, we had a bonus episode about marketing from Gary Vee. And this week, look out for my conversation with the incomparable Brunei Brown. He'll offer some of the best insights on leadership and vulnerability that, honestly, I've ever heard. Anyway, on today's show, you're going to hear from an entrepreneur who turned day old PETA bread into an irresistible snack. This episode first ran in 2019, and I hope you enjoy it. When I got that $60,000 loan, within six months, I went back and asked them for 500. And they said, "Here, here's 500,000 bucks." No, they said no. Well, they didn't say no. They said no, not without equity. And we were like, "Equity." "Equity and what? We've got nothing." Brom and PR, it's how I built this, a show about innovators, entrepreneurs, idealists, and the stories behind the movements they built. I'm Guy Raaz, and on the show today, how Stacey Madison turned day old PETA bread into a new snack, Stacey's PETA chips, and then went on to sell her brand to one of the world's biggest food companies for a quarter of a billion dollars. So there are some startup stories where most of us are probably thinking, "I couldn't do that," like Squarespace. If you heard that episode, you'll remember that Anthony Custalina was and is a gifted computer programmer. He had a highly specialized skill. Same story with Steve Madden, he literally designed and then fashioned shoes from leather and sold them. But then there are the stories where most of us can actually imagine doing that thing ourselves. Like Brian Scootamore, who bought an old truck and offered to Holloway People's Trash. That's how he started 1-800-GOT-CHUNK, or Lisa Price, who tinkered with homemade lotions in her kitchen. She went on to sell her brand, Carol's daughter, to L'Oreal. Today's story is of the second variety, the kind of story that almost anyone can relate to because it is such a simple and elegant idea. You take PETA bread, you cut it into wedges, you bake it, throw some Parmesan or seasoning on it, and voila, you've got Stacey's PETA chips. Now even though the snack food industry today is a $66 billion juggernaut, Stacey Madison did not have a grand master plan to disrupt snack foods in the late 1990s. At that time, she and her boyfriend were literally selling PETA wrap sandwiches from a sandwich cart in downtown Boston. The PETA chips weren't afterthought a way to use up those extra PETA's at the end of the day. PETA chips were never supposed to make Stacey rich, but eventually, FritoLay would come knocking with a fist full of dollars. Not long before that, long before Stacey even sold her first sandwich, she was on an entirely different path. She grew up in the suburbs near Boston, and after college, Stacey went out to California to get a master's degree in social work. She thought about becoming a psychologist like her dad, but he wasn't so enthusiastic about that. He felt I should always become a social worker, rather than go on to get my PhD and be a psychologist. He was like, "Oh, that's no profession for a woman." That's one thing that he said was, "Smile and look pretty, and you will find a husband." I don't want to make him sound like a jerk. He wasn't at all. He was like a caring, loving man that put his family first, but he was also a product of the fifties. Sure. Once you get your master's degree, I read that you actually moved to Washington, D.C. To do social work? Yes. I worked in a group home for homeless pregnant drug addicted women. I have to tell you, I loved the job. It was very rewarding, but at the time, I think I made $22,000 a year. It was really paycheck to paycheck and very hard to survive on that kind of an income. I decided to go and get licensed and be able to private practice, which eventually I did go on to do, but I found it very isolating. Now I've got to go and unlock the door and I do marriage counseling. Then my evening is over. I've seen five or six patients and I close the door behind me and I go home. I put a lot of effort into getting those degrees and licenses and realize that ultimately it probably just was not for me. So you're roughly 30 years old at this time? By the way, you were engaged to a guy named Breck, right? No. That ended. I think it was just mutual. I think ultimately it was just not the right thing. I think we just both agreed. We had had the place picked out that we were going to get married. It was kind of a bizarre story, but I went and I had a massage. I know it sounds like I'm going off on a tangent here, but it'll come back. I went and I had a massage. The woman told me to take off all my jewelry and blah, blah, blah, blah, and I took it off. I put it in the dish, got my massage, and I got up and I went to get dressed and I was like, "Oh my God. My jewelry is gone, including my ring, my engagement ring." I was just, you know, it was from his family. I was just so upset. The girl was gone. She had gone gone, like never to return. I think she took off to Florida or somewhere. She never came back to work. She just kind of took all my stuff. But with Rick and I, it was kind of like, the ring wasn't replaced immediately, and I don't care about the ring. Even if it's just a cigar brand or something like that, that it kind of took so long replacing the ring that it forced both of us to look at. Should we really be doing this? Maybe this was a sign or something. And ultimately, yeah, we just decided maybe we shouldn't get married. So you guys split up. Meantime. Yeah. There was this guy, Mark Andress, who you had met through your brother a few years before he was a friend. Did you guys start dating or would you just kind of keep in touch? So he was still a friend and I talked to him all the time about my disengagement and all of that. He was super supportive and eventually our friendship led to dating. And he was getting his PhD. So he was doing an internship in Hawaii and said, "Well, why don't you come out to Hawaii?" And what did you do in Hawaii? So Hawaii was an amazing experience. We lived in just this tiny box and there was no kitchen or anything and there was no bedroom. There was basically a cot and we bought an electric walk and we used to cook in the walk we'd wash it in the bathtub and eventually we found a roommate and she had a nicer apartment and we worked out a deal where we would take her second bedroom and in exchange for a lower rent we would cook for her. And while I was out there I worked at a restaurant and I got a job as an assistant manager and the restaurant was going to open up a surf theme, another location, a surf theme restaurant. And they said, "Do you want to be part of that opening?" and I said, "Yeah, that's great." And we had this big opening with all the surfers, the local surfers in Hawaii and even retired surfers. They came and the owners of the restaurant were like, "If we could pull this off, you guys are going to get a big bonus." And we did. I mean, we were, money was coming in, left and right and the point that we had to stuff it in beer boxes and bring the cash down to the basement because they couldn't fit it all in the register. It was just crazy. So successful opening of the restaurant. A couple of weeks later I sat down with my general manager and said, "How about the bonuses they were talking about? Do you know when they're coming?" And he's like, "Well, let me meet with the owners and get back to you." We did another couple of weeks, sat down with them again and he said, "Well, I spoke to the owners and they've decided that we need to let you go." And I was devastated. I never lost a job in my life. And then I remember speaking to my aunt who was in the restaurant business and she's saying, "Are you kidding?
me don't be so naive. They always hire people to get restaurants open and then they let them go. Ultimately I circled back and said, "Well, if I can work this hard for someone else, then why can't I do it for myself?" And it's kind of funny because at that point Mark was still in his internship and we were in these high-rise buildings in downtown Honolulu and we were cooking meals for our roommate anyway and we figured, "Well, why not just put a sign in the bottom of the building?" And when people got home, they could, it was at the time of Fax machines. They could Fax over in order and we would just have their dinner ready. Wait, you and Mark, because Mark was a trained psychologist, right? I mean, that's what his work was. You guys were also just pretty good home cooks. Yeah, we loved cooking. I mean, Mark was a total foodie and we marketed to our building and the surrounding buildings that if anybody else wanted us to cook them dinner, we would do that too. We called it Condo Quasine. And what were you offering? Was it just like tonight's dinner is or you could order from a menu of things? Oh no, it was just more of a, you know, you had a choice between two or three items. We had seared tuna with pineapple salsa and things like that. Needless to say, we were cooking in our apartment and got very quickly shut down some guy called or knocked on the door and was like, "You can't do this." So basically a health department was like, "You don't have a license to do this." So that didn't last long. Yeah, it was a health department that was like, "Yeah, you are not doing this. If you want to do this, you have to get into a commercial kitchen and you have to etc. etc." So that dream, that dream died and how long by the way did it last before you were shut down? A couple months, three or four months. I mean, that clearly, like that experience kind of set into motion this idea that maybe we could do some kind of business. Yes, definitely. And it kind of picked me back up onto my feet after losing that other job. And Mark, even though he's getting his doctorate at this point, he always wanted to be a chef. He came from a family of doctors and it was kind of just, that's what you're going to be. But it also meant that he was setting aside his dream of becoming a chef. So it was a really crazy decision, we decided when we got back to Massachusetts, we would try something in the food business. Wow. So okay, Mark has a PhD in clinical psychology. You are a social worker by training. You always knew that you were going to go back to Boston because it's where both of you guys were, I guess, from? Yeah, New England. And he was going to become a psychologist, but I guess your plan was, "Hey, before you do that, let's just kind of test out this food business idea for a short time." Yeah, going into this, I mean, you got to also keep in mind the reality of the fact that he's got $100,000 in student loans. I don't have a penny to my name. Right. So you moved back to Boston, 1996. What did you guys decide to do? So we decided to buy a food cart because we couldn't afford anything else. I think it was $5,000 and I worked with my sister who she owned a catering company in downtown Boston. She was a huge help. And I laid out the menu and she would look at the menu and tell me, "You have too many items on here. You're going to have too big of an inventory. You have to streamline this." You have to, like, always give us that reality check on what, when that business sense. And at the same time, because now we learned you have to be in a facility. So all of our menu, we prepped and made out of her catering place in Boston. So what kind of food were you making? I mean, this is like, I'm imagining like a hot dog push cart with like, you know, a water bin that's hot and warm and like another bin to keep buns like steaming hot. Was that what the food cart looked like? Oh my God. Yes. The food cart, yes, was a cart with, um, was a hot dog cart and we used to go out at night after the bars closed and we did the sausage scene. Cooking up and we were just trying to get money anyway that we could so that we could revamp the cart. And once we collected enough money, then we put the cart in to a shop and, you know, I designed it, you know, made it pretty front and a beautiful green awning and we hollowed the whole thing out and made it almost into a deli counter. And we served healthy sandwiches rolled in pita bread off of the food cart and then we made everything to order. So these were like, I mean, wraps kind of became a big thing in the 2000s. It's the late 90s. And remember this like pita, pita bread sandwiches started to just like pop up all over the place. Yeah. But just to clarify that it was basically a chicken Caesar rolled in a piece of pita bread. Got it. There were very few options. But we made, you know, ours were, you know, we had goat cheese. We had turkey and have already and we had more upscale choices. So we prepared, we sliced all the meat, we put everything in a giant cooler and then we went to downtown Boston. We would literally roll the cart up the street and put it on the corner of Johnson and Summers street and we'd get a nice delivery to the corner. And we'd throw the ice in the bottom and then we'd put out all of the ingredients and then we'd roll it up in the pita bread and then we had this big white piece of paper and we'd roll the sandwich in the white piece of paper and we'd twist the bottom. So people were walking around. It was almost like they had this big white club and so it was really good because they'd walk away and other people would say, oh, that looks good. What was the name of the, did you have a name for the push cart? Stacey's Delights. Stacey's Delights. That is apostrophe, L-I-T-E-S. D-L-I-T-E-S. So it wasn't even Delights. It was Delights. That is so 90s. I love that. Yeah. How did it do? Was it a hit? Did you guys get custom, like lots of customers right away? Yes. It was a hit. But we were not the only food cart down there. You have to remember that up to 50 yards away is the pretzel cart and then there's the burrito guy and then there's, you know, so it was at a time when in the food cart world. I mean, now a food cart is more hip and trendy and- It's a food truck now. More inviting. It's more of a food truck. But at the time, a food cart had the connotation of dirty and disgusting. Yeah. But the way that the cart was designed and that it was presented and that it looked and we had fresh tomatoes of a mountain of them out front and it was- it broke the traditional mold of what is a food cart. Yeah. And every day we ordered fresh bread. Where would you get the bread from? Just a local bakery and it would be always over-order the bread because you can run out of alfalfa sprouts. You can run out of tomatoes and it's not going to be a big deal. But in this business, if you run out of bread, you're closed. Yeah. So I think I see where this is going. So you- you've all this extra bread and you're thinking, what do we do with this extra bread? Yeah. And we didn't want to use it the second day because it's not as pliable to roll the pizza sandwiches. Sure. So when we got back to the kitchen, we would cut them up and bake them into different flavor chips. And the idea was that you would- you would do what with the pizza chips. You would give them away. You would sell them like what? Initially what were you going to do with them? So initially it was just a way to retain our customer base and to keep people happy as they were waiting in line. Because it was a long wait. You had every pizza sandwich made to order. Yes. And people would- we hired a college student. She was a cashier but in between she'd go up and down with a basket of pita chips and just give them for free to people standing in line while they waited and people loved it because it was kind of like a happy hour. And we gave them away for free but people started saying that they did want to buy them. So initially we would just put some in a little baggie with a little ribbon and keep a basket of them out on the food cart as well. And you could buy it for like 50 cents or a dollar or something? Yeah. A buck with the sandwich. And just- just out of curiosity. Like, did you guys experiment with the baking? Because pita bread can burn pretty quickly and it can get- right? Like I have to assume that you had to experiment with like the right temperature and the right flavors and stuff like that. That came later. Initially we just baked the cinnamon sugar and the Parmesan garlic. Everybody thinks simply naked was our first flavor. It wasn't. It was the Parmesan and the cinnamon sugar. We were baking them in a four rack oven. I mean literally four or maybe eight trays. Sorry, it's eight rack oven. So we could spread out the pita chips on a tray and we could bake eight of them at a time. And you know, you really, we were making toast. Yeah, you were making thin slices of toast. Really good toast. Yeah, really good toast. And it wasn't until later as the company started growing that there was a huge jump.
between I'm gonna make toast in my oven and I'm gonna manufacture. - Hmm. - So I-- - And keeping in mind, I mean, Mark's deferring his loans and deferring his loans and that adds up. - Yeah, he's not, at this point, he's like full on in the food business and you are too. He's not using his PhD in clinical psychology. - Yeah, right, you know, I was a clinical social worker. He's got his PhD in psychology and we're on a street corner selling sandwiches. And so at that point, you know, we are all in. We are going to do something and we could not put our tail between our legs and go running home. (upbeat music) - When we come back, Stacey and Mark make a full pivot to pedagyps and shake off the warnings of an industry expert who says they will never grow their business. Stay with us. I'm Guy Ross and you're listening to how I built this from NPR. (upbeat music) (phone ringing) Hey, welcome back to How I Built This from NPR. So it's the late 1990s and Stacey and Mark have created kind of a side hustle out of a side hustle, selling pedagyps from the little sandwich cart they started in Boston. And at a certain point, the chips are doing so well that they decide to make more of them. They're using an oven that can only make eight racks of them at a time. But then they find a way to scale up. - We met a very nice woman when we were doing the food cart who sold pretzels. It was Boston pretzel bakery and she said, "Oh, I have a 40 rack oven. Why don't you come try to make them over there?" So we went over to Boston pretzel and we mixed up the pedagyps and we were able to make a rack of 40 of them at a time instead of eight trays, we could make 40 trays. And she had backup racks. So while 40 were in the oven, we put up another 40 trays and 40 came out and 40 went in. And we were like, "Okay, well, this kind of makes more sense." - Well, I'm trying to understand. Like at what point running this cart did you and Mark say, "You know what? Actually, the business we really should focus on is the pedagyps and not the pedas sandwiches." - So I think the coming about of that whole thing was the struggle of getting inside location. And, you know, come winter, it's really rough being out there in the cold. And we started working with a realtor and the realtor kind of laughed at us and said, "If you want a tiny little indoor location near where you are "because we want to keep our following of people, "you and your food cart can stand online behind "Obanpan, Dunkin' Donuts, at the time Starbucks was coming "into the world. You know, everybody wants those little spaces "and we realized we had to make a choice." And we decided to go for the pedachyps because in the winter, I was working on the pedachyps and the bag and the design and the licensing and all that I needed to do in order to get that off the ground. So with the pedachyps, we could get bigger, faster. - Yeah. - And I took a bag, you know, we had put them in almost like a coffee bag, like a little window. - Oh yeah. - Plus a little plastic bag inside of the paper bag. So a lot of labor went into it, but you know what? I took the bag and I walked into Bread and Circus and downtown Boston and I said, "Hi, I'm Stacy. These are my chips and I'd love "for you to give them a try." - Wait, you just walked into a Bread and Circus which eventually was bought by Whole Foods and you asked, did you ask for the manager? - Yeah, okay. And what did the manager say? - He said, "Wow, these are good." Yeah, I'd love to get them. And now we have one store. There was like six or eight of these Bread and Circus stores and he showed them to corporate. - Huh. - And there was nothing in them. They were all natural and it was the time of the beginning of the natural food revolution and that's just what we were innately doing. And obviously, you guys, presumably you chose the name Stacey's Peter Chips just 'cause that's what it was called Stacey's Delight when you were a food cart, right? - We chose it because we thought that a female name on a snack food brand would sell more than a male name. - Ah, yeah, the woman in the kitchen kind of thing is that he just said that that's really, that was the thought behind it, was that it sounded better than Mark's? - Hmm. Let's just pause for a moment and talk about money because even though you were getting some stores willing to pick up the chips and to sell them, I can't imagine your business could operate entirely on the sale of Peter Chips. How did you have money to run this thing? - Yeah, I mean, we had a lot of debt between the two of us. We ran up our credit cards. We applied for, so I started working with the neighborhood development center and they helped me write a business plan. I really networked with everybody I could possibly draw information from. So there was the neighborhood center. There was, I think, Jewish vocational services was in downtown Boston and there was this one girl that used to eat at the cart and she said to me, how do you know if you have enough bread? And she'd ask all these weird questions. And one day I said, why are you asking me these weird questions? She said, well, I teach a business plan bootcamp and I use your cart as an example all the time. - Wow. - And I said, really? I'm like, can I take that class? She's like, yeah, you want to take? You come on over. And I went and I took an eight week business plan bootcamp. So between all of these agencies that I kind of worked with 'cause remember, I didn't have a business degree. I didn't know what a business plan was. - Yeah. - So after that eight weeks, I realized that I didn't just need $25,000 for the packaging machine, but I also needed $20,000 to buy bags to run on the machine. And then I needed $20,000 for this thing that people kept calling working capital. So that was all new to me. So where I thought I only needed $25,000. - You needed $60,000. - I needed $60,000. - Yeah. - Right. How did you get $60,000? - So the neighborhood development center in Jamaica Plain helped me spruce up my business plan a little bit and put me in touch with a bank that they used that worked with the SBA. - So we had to put down 20% of the $60,000. And that's where our family kicked in. - You needed to put up $12,000 in collateral basically. - Yeah. - And that was a $60,000 loan from a small business administration backed bank in Boston. - Yep. - So you got $60,000, which gave you how much runway? How long could you function of $60,000? Because you're talking about needing to buy a machine to seal the bags, to buy the bags, and then you're not left with a whole lot. - $60,000 was not going to go very far because yes, we bought the machine, we bought the bags. But the one thing that we did have, we had customers, both the consumer and the retailers that loved our chips and kept re-ordering. And when I got that $60,000 loan, within six months, I went back and asked them for $500. - Wow. - And they said, "Here's sure, here's $500,000." - No, no, they said no. They said, "No, not without equity." And we were like, "Equity, equity in what? We've got nothing." - Yeah. - I mean, this company's not worth anything at this point. So they said, "No to 500." And over a couple of months, we were able to scale it back. And they did say yes to 350. - Wow. - So you got a $350,000 loan from the bank. - Yeah. But how did you get the word out about the pedagyps? I get it that you were kind of pounding the pavement and you were asking for managers at local markets and asking to talk with them. But how did people find out about the chips? Is it entirely word of mouth? I mean, this is pre-internet, pre-social media, pre- and you didn't have ad dollars. - We would go everywhere we could to sample. So we would go into the store and we would set up a table and we would just give away chips for free, just like we did on the cart. And people would try them and they would buy them and that's how we built our customer base. We had three words, sample, sample, sample. But did you at this point have a vision for how big this could be? Were you in Mark saying? 'Cause I have to assume you were still doing a lot of the legwork. You were still maybe even baking the chips or maybe hiring people to help you. But did you think this is going to be huge? Is it going to be a national brand? Was that your ambition at this point?
not quite. Now our goal was to be a regional brand, more like Cape Cod potato chips and we were going to keep things manageable and in the northeast. But what happened was with the growth of the natural food industry, there were these pockets like Colorado and Atlanta and California and there were these little pockets where the natural food business was really booming and the whole creation of whole foods and then buying up all of these smaller stores, we were in all those smaller stores. So we were in the bread and circus and wild harvest and then they all became whole foods which grew tremendously. So our initial plan to be a small regional brand, we had to rethink that. And I think that one of the things that Mark and I were really good at was not being so locked in to a straight path that we were able to see when other opportunities came along. So for example, the pedachyps over the food cart or rather than selling to small gourmet food stores, we're going to go into the natural food. We were like, well, we could sell to these 10 stores or this one chain has 100. But the business was still you and Mark, right? You were the only permanent employees at this point. So it was Mark and I for the first two years and then my brother who at this point had his PhD also and we said to him, you want to sell some chips and you know and ha ha ha we were all joking around about it and then he came back like a couple weeks later and said, you know what? If I don't try this now, he's married, they don't have kids. If I don't try this now, when am I going to try it again? He's like, sure, huh? Because his wife, she was an accountant, she had a steady income. So you know, he said, you can just pay me minimum wage and then we'll give it a try and after the first of the year, you can just kind of start paying me back as we start generating a little bit of money. And that's what really, really important is that in the beginning we surrounded our self with believers. I mean, here you've got two psychologists and a social worker running a pedicip business, right? Like how implausible is that like nobody would say, I want to start my business and be a two psychologist and a social worker. But somehow, like you guys all brought these skill sets to this thing. I was street smart and those guys were both street smart and book smart. You know, so we all worked together on trying to figure out how we're going to do this. And I'll tell you at one point, we had paid $1,500 and we flew a consultant up from Frito. He was a retired Frito guy and he walked into our how we were running things. And he was just like, these are very good and they taste good, but this cannot be done. This is a home baked type product and it's fine, but you won't be able to scale this business. Wait, why did he say that? Were you literally like hand cutting the PETA, PETA bread? I mean, was it right? Yeah, Marx right bicep was like three times the size of his left because he was literally using a knife to cut bread. Well, so when this guy walked in and he saw, you know, we're hand cutting bread and we're hand bagging everything and each batch took a certain amount of time and then we have to like, you know, scrape off the trays and clean everything and he was just like, yeah, you'll never be able to bring this product to market on any kind of scale. So for us, that was a really hard blow. I bet. But we also still found it hard to believe. Like if we can take 40 racks, you know, 40 trays of PETA chips and we can make that, why can't we just line up a whole bunch of these ovens and be able to make so many racks at a time. And then with that led to us realizing, we needed a conveyorized oven. You needed a conveyor belt oven where you could just throw the PETA on there and it would just go through the conveyor belt and then come out the end and just into a just a big barrel and the PETA chips were made. Yeah, in the end game, we ended up having to purchase a custom built oven. It was the size of a 52 foot, like an 18 wheeler truck. Wow. But you were still, I mean, or Mark was still hand slicing the PETA into the right shapes. You can't scale that like one or two or ten people can't do that. So how did you solve that problem? You're right on target here. So we broke it down into each stage of making a PETA chip and that piece of it, what we did was we would go and we would tour other factories. So we went down to Cape Cod potato chips and we went on that tour that everybody in Cape Cod goes on that tour. You just went as tourists. We went as tourists and we looked through that window and we saw they were cutting potatoes with this machine and we asked them, well, how does that machine cut the potatoes and they gave us the name of the machine and then we went out and we contacted that company and said, this is what we're trying to do. And we had this guy who worked for us, who could tinker with anything. And so what we ended up buying was a machine that used to cut carrots for Campbell's soup. So you know how they cut those tiny little squares? Sure. But what he did is he took those blades and spaced them further apart. And when he first spaced these blades and all of us are kind of gathered around the opposite end of the machine holding a bucket where these are tempted chips are going to come out and so he feeds the bread into the machine. He starts tossing a piece of bread, a piece of bread, a piece of bread and we're standing out at the other end and we're like, holy shit, low and behold, PETA chips. That's a chip. And that was the very last day that Mark ever cut a piece of bread. You and Mark eventually got married, right? You were business partners and then you got married because you were together, right? Yes. We had been together for a long time and eventually we just got married in 97 and all was good. Yep. All right. 1999. You get your production method down. Get the machines you need, your revenue is growing. I have to imagine that there are big chip companies looking at you guys, even though you're this tiny little New England based PETA chip company and thinking, huh, PETA chips, that's the new craze. Let's make PETA chips and crush these guys. Not really because so at this point in time in the company as we just started to grow, it was also during the time of the no-carb phase. No-carb diets. And we were like, here we are. Once again, we're making toast and we thought, oh my God, that's going to put us out of business. Like all these things along the way, you think, oh my God, that's going to put us out of business. Oh my God, that's going to put us out of business. But ultimately, people loved the chips. It was something people ate all the time and it was becoming a staple in their cabinet. It wasn't just a one-time purchase. Yeah. All right, so you guys are kind of operating under the radar, but growing steadily. Do you remember the first year you actually turned a profit like a significant profit? Was it in 1999 or in 2000? People say it takes three years, I would say it takes five. Right. Yeah. But I guess you guys hit a million dollars in revenue around 2001, which sounds super impressive. Did that mean that you guys were all making lots of money? No. We really paid ourself very little. And if anything, we really weren't making anything because everything went back into, you know, if we needed another oven. Well, you know, you don't buy this, you don't do that, you don't do this because you need another oven. Yeah. All right. So, you guys, by 2001, you're starting to become more sort of stable in the production process. But just about, I think, about five years after the two of you get married, you and Mark divorce. You decide to get a divorce that year. Yeah. But then you stay honest as 50/50 business partners that this is not normally how the story unfolds. Normally, this is very messy and traumatic and difficult. I mean, it doesn't sound like that's what happened. Yeah. Like, I'm not going to say we didn't argue. I mean, certainly we argued over a lot of things. I mean, there's a lot of tension. And the employees had to put up with us like, "Ah, blah, blah, blah, blah." They argued with each other and you know what? And they'd go, "Oh boy, there they go." And they'd turn around and they'd leave the room. And then eventually everybody would come back to their desk and that's okay. But we had a common goal. And I would have to say, I think,
He'd probably agree that during the time that we were married for the most part It was a successful marriage, but we also had a successful divorce It was clean and it was clear and We shared the company like it was our child and Everything that we did was in the best interest of the company so we went to court together and we went before the judge and we said we want to get a divorce and We're splitting this 50 50 and we really had no assets. Yeah Everything we had was the company and we agreed we built this together and we were splitting the company and we were both going to stay on and the judge was like wow This was the easiest one It is I think it's surprising at least for me and I think probably for a lot of people listening just because it It seems to me that it takes a remarkably like clear-headed people To come to this agreement to say hey, you know like we're not gonna be romantic partners anymore But we're really good business partners and we've got this good thing going and let's keep it going now Now when I hear that I'm thinking of course you would say that that makes total sense, but most people don't say that so the greatest gift that Mark gave me during this period was his honesty because at one point he said I don't know When or if I want to have children. Yeah, and I was in my mid 30s already so you know He said that to me and it was really an immediate was that night that I left I went to the factory. I had you know I brought my dog to the factory all the time So I really I went to the factory and I slept in the dog bed that night But you know now that I look back on it. I mean really Could you imagine if we would have stayed together and and we might have had not happened a kid that he wasn't really into having kids and I Didn't I could have been that road that so many people go down and it ends up being a mess. Yeah, but I did decide to Start a family and he was Very supportive of that. I think this is like two years later at 2003 you you gave birth to your twins Yep, I was 39 years old. I gave birth to my twins I mean I went to Boston IVF and That's how I I had the kids and I and I have always spoken openly about that That I was financially and emotionally ready to start a family and I just need a little help. Yeah so At this point when your girls were born in 2003 Was Stacy's pedachyps what was the trajectory? Like was it clear that it was going to be a much bigger brand or or did it still feel like it was a you know More successful regional brand so at this point The company was growing like crazy It was successful enough that we could each be taking a decent salary We couldn't pull that much out of the business But you know, it was enough so that we could each you know buy a car and you know We could each buy our own place or whatever so it was successful enough to do that but we really we decided how much we're gonna pay each other and Then everything else just stayed in the business and We're companies coming to you guys at this point saying hey, we want Stacy's pedachyps in our in our stores Yeah, so I think it was when we got into the Club accounts like Costco and Sam's Club and all those so we started manufacturing for them and Then we got into Trader Joe's and we just and it was the perfect demographic for us and Trader Joe's was an amazing company to do business with they paid on time or early well and because of that we were able to not take on equity wow and at that point you know everything just went back into the business But we were just about to give up a piece of the company and we never ended up actually doing that because we got Trader Joe's and they were ordering by the truckload And when we were selling when we said truckloads I mean it is really amazing When trucks are lined up we're selling a you know a two dollar item we're not selling computers, you know So you know when we're when we get to the point that we're doing you know 30 40 50 million dollars in sales those are $2 sales or $1 sales that are going so there's like just truckloads of chips going out the door and At this point we were we had moved to the Seale mattress factory where we bought the building and It was two or three hundred thousand square feet something like that was basically four acres inside and We converted the Seale mattress factory into a giant pita chip factory. I think it's like by 2005 2006 you're selling like more than 50 million dollars worth of pita chips a year which is 55 I think 65 thank you Pepsi announces that they were acquiring Stacey's how did that happen did they approach you like a year before did they say hey we're really interested in Buying your company is is that what happened or are you looking to sell it? so a couple months before we saw them at a trade show and and they were like oh this is a good product and in In order for them to even look at you you have to be at least 50 million in sales and blah blah blah and we were nowhere near there at the time and And that was the only contact we ever had with them then you know a year later at the trade show again There was this one month window where we got phone calls from three of the biggest food companies in the world and We were like we better start looking at this and this at this time I had two little kids in there two years old single mom so we we really Said you know what we should we should where we never considered selling Yeah, we should maybe think about this. Yeah, so you decide to sell yeah, and then I read that in the middle of working on a deal There's actually there's actually a fire in the factory. Yeah, there was a big big fire and We had already signed the SPA was the stock purchase agreement. We had already signed that but it hadn't closed We agreed on a price and all of this and then we had a fire There was nine million dollars in damages and 25% of the factory was burnt down Wow, and that's a really hard phone call when they call you You don't know what they're gonna say and Basically the way that it ended up working out is you know, we still ultimately had a brand that was worth value and we were like we will get it back up and running and The way we did it was we built a wall across half of the plant So we were still able to manufacture on the side that wasn't burnt down and then the other side We called in every person over the last decade that had helped us with anything and then people were working electricians they brought in like the one guy turned into six guys and overnight round the clock. We were supposed to close in December and by January 12th they inspected the plant and they said We don't believe it They're back up and running place looks great. It's good to go send them the check Exactly send them in the check which it would have been nice to see a check But now a day is a transfer. Yeah, so we all sat in front of the computer just looking like Waiting for the number to change is it there? Is it there? Is it there? Is it there? And then it was like you know the the money transferred in and and we did Obviously close the deal I've asked you know other entrepreneurs about the sale of their business and their different answers I asked the co-founders of Reddit why they agreed to sell their company at the time they did and the answer was Because it was more money than I had ever had in my life I didn't grow up with a lot of money and it was life changing money which I think is a fair answer I have to assume that Was a factor if not the factor in your decision It was life changing money But it had also become you know where we loved this business and we loved running it at A point the tables turn and the business starts to run you so I think It was the perfect timing. Yeah, I was working crazy hours. I was lucky if I got home on time before my kids went to sleep So for me it was the right time for Mark. I think it was the right time. He was burnt out That being said After it sold there is this major like this was my whole life This and my and my kids and what am I going to do now? So what what did you do? I mean how long Did you stay with Stacy's after you sold the Pepsi? One very disastrous year What was what was what was disastrous about it? It was so hard I was contracted to stay but I really only had to work 20 days a year But I didn't know what else to do so I would really go in every day
And I think I was more in the way and I thought that I was going to be like a buffer between you know, the new leadership team and the employees and I think I probably just created more confusion. So it was eight months of. Yeah, I probably just was in the way. Yeah. I can imagine. You don't sound like a person who is different from the person you were in high school or college. Of course, we all change and we grow and evolve. But like, you sound like a very down-to-earth person. But all of a sudden you were. you had this wealth that I have to assume you weren't, you had no experience with. How did it change the way you live your life or anything else? I think it. Even today, sometimes when I go to do something, you think twice. Oh, can I do that? Oh, can I buy that? Oh, can I. You know, and initially I went out and I bought a castle. Right? Right. I was like, I'm going to buy a big house and a beautiful neighborhood and get a sports car and do all of that. And I did. But then I realized my kids can't ride their bike and they go on the bus and there's only five kids on the bus because everybody else is going to private school and I was like, we're done. We're done with this house. I put the house on the market and I bought a smaller house in a neighborhood where our neighbors are right next door. And you could, you know, borrow a can opener and the kids can ride their bike. And, you know, that's how I wanted to raise my family. I'm just curious. I mean, you were young. You were in your early 40s having accomplished this incredible thing, like growing this business and the whole rest of your life ahead of you. I mean, huge part of that incredible, exciting, like, I, you know, I think lots of people listening would say, I would love to have that. But at the same time, you had to figure out, I guess, what you were going to do with the rest of your life, right? People are people look at you like you can do anything, but at the same time you look at yourself and you're like, well, now what am I going to do with my life? Of course, I'm a mom and I'm parenting and that's first and foremost. But what else am I? Yeah. And it's a very hard position, it's very hard place to be. And the past four or five years, I've had some big medical challenges. I had breast cancer, I had an autoimmune disease, I had a full knee replacement. So I was really kind of knocked down for four years. And when you're in that position, you really feel like the money at that point doesn't matter. You know, if there's a day where you think you may die, all of a sudden there's this mortality. And you have to think of your kids. It's the most awful thing to think about what's going to happen with my children. Who's going to give them a hug? Who's going to, you know, take care of them? Obviously, you know, I mean, I've got family that would step in and take care of them. But it's the little things. It's the day to day things that you mentally go through. That makes it really hard. How's your health now? Now I'm good. That's great. I had double mastectomies. I don't identify myself as a cancer survivor. I just look at it as this was a shit ass time in my life. And now it's over. And, you know, all of that, you know, getting past the medical issues, selling the company, all of that adds up to taking control. And that's my sense of bold. So you kind of got it. Now you got your mind in a new space. Amazing. Stay soon. You think about the trajectory of your life and your career and the incredible success you had. Do you think that it's because of the skills that you brought and the hard work that you brought? Or do you think that luck played a bigger role in that? You know, a lot of people say, "Oh, she got lucky." That really pisses me off. Because, you know, yeah, maybe the star's aligned and maybe the timing was right for a lot of things. But each and every one of the challenges and the hurdles that you overcome, others might not have gotten there. And we did. I could have very easily followed the path that my father laid out for me. You know, I probably could have just stayed in that comfort zone. But, you know, yes, by moving to this place and moving to that place and taking on additional challenges, you know, I think you developed the skill somewhat of a survival skill. That's what got us to where we were in 2007 when we sold. Yeah, maybe there was some luck in there, but there was a lot of skill that's involved in crossing that finish line. That Stacey Madison, co-founder of Stacey's PETA chips. By the way, Stacey is still in the food business. A few years ago, along with her brother Dave, she launched a new energy snack called Bee Bold Bars. But she hasn't forgotten her first obsession and she still gets excited when she sees somebody buying a bag of her PETA chips. There was a time I was in the grocery store and this woman picked up two or three bags and she put them in her cart. And I just couldn't resist. I'm like, you know what? I'm just gonna go tell her. And I did. And went up and I said, those are my chips. And she looks at me and she goes, no, they're not. They're my chips. I was like, oh my god. This episode was produced by JC Howard with music composed by Rammstein Arablewy, who was edited by Niva Grant with research help from Candace Lem. Our production staff includes Casey Herman, Rachel Fockner, James Della Hussi, Julia Carney, Elaine Coates, Ferris Safari, Liz Metzger and Annelie Sober. Our intern is Harrison B.J. Choi. And Jeff Rogers is our executive producer. I'm Guy Ross and you've been listening to How I Built This. This is NPR.
Podcast Summary
Key Points:
The episode features Stacey Madison, who built Stacey's Pita Chips from a simple idea: baking leftover pita bread into chips.
Stacey originally worked as a social worker but switched to the food business after a failed engagement and a job loss.
She and her partner Mark started with a pita sandwich cart in Boston, giving away pita chips to waiting customers.
The chips became so popular that they pivoted from sandwiches to chips, scaling up production with a larger oven.
Stacey eventually sold the brand to Frito-Lay for a quarter of a billion dollars.
The story is presented as relatable, showing how a simple, resourceful idea can lead to major success.
Summary:
In this episode of How I Built This, host Guy Raz shares the story of Stacey Madison, who turned day-old pita bread into Stacey's Pita Chips, a snack that later sold to Frito-Lay for $250 million. Stacey initially trained as a social worker but found the work isolating and low-paying. After a broken engagement and a job loss in Hawaii, she and her partner Mark—a clinical psychology PhD—decided to try the food business.
They bought a $5,000 food cart in Boston, selling pita wraps under the name Stacey's Delites. To keep customers happy while they waited, they baked leftover pita into chips with flavors like Parmesan and cinnamon sugar. The chips became so popular that customers started buying them.
As demand grew, they moved from a small oven to a 40-rack oven at a local pretzel bakery. Faced with the challenge of finding a permanent location for the cart, they chose to focus entirely on the chips. The story emphasizes how a simple, improvised solution—using leftover bread—became the foundation of a multimillion-dollar brand.
Stacey's journey from social worker to snack food entrepreneur highlights the power of persistence and adapting to opportunities, even without a grand plan.
FAQs
The episode features Stacey Madison, who turned day-old pita bread into Stacey's Pita Chips and later sold her brand to a major food company for a quarter of a billion dollars.
They bought a $5,000 food cart in Boston in 1996, selling healthy pita bread sandwiches, and later added pita chips as a free sample to keep customers happy while they waited.
She and Mark had extra pita bread at the end of each day from their sandwich cart, so they baked the leftover pita into chips to give away, which customers loved and started buying.
The first flavors were Parmesan garlic and cinnamon sugar, not the later popular Simply Naked flavor.
She used a 40-rack oven at Boston Pretzel Bakery, allowing her to bake 40 trays at a time instead of just eight, which made production more efficient.
They struggled to find an indoor location for the cart in winter, and the pita chips were gaining popularity, so they pivoted to focus on chips full-time.
Chat with AI
Loading...
Pro features
Go deeper with this episode
Unlock creator-grade tools that turn any transcript into show notes and subtitle files.