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Bobo’s: Beryl Stafford. A Single Mom Turns a Baking Project into a $100M Business

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Bobo’s: Beryl Stafford.  A Single Mom Turns a Baking Project into a $100M Business

Barre Stafford, a single mother in her early 40s, launched Bobo's oat bars after her marriage collapsed, drawing on her passion for baking to support herself. The idea began when her daughter Alex (nicknamed Bobo) found a simple recipe with oats, corn syrup, brown sugar, and butter. Barre refined the ingredients, swapping corn syrup for brown rice syrup and using coconut oil, to create a healthier, vegan-friendly product. Despite skepticism from family—her sister questioned how many bars a person could eat—and her own shyness, Barre persisted. With a friend's help, she designed a label and convinced a local coffee shop to sell the bars. Early sales were modest, with $14 in her first month, but demand grew. Barre operated on a shoestring budget, using a second mortgage and credit cards to fund a shared kitchen and eventually a $25,000 packaging machine to extend shelf life from three days. Boulder's supportive natural foods ecosystem, including connections with Justin's nut butters, helped her scale. Over a decade, Bobo's grew from a small hobby into a $100 million brand, proving that determination and a simple recipe can overcome life's curveballs.

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[Music] My family thought that I was kuku to do this. I remember having lunch with my sister once in Boulder and she said, "Well, what you're gonna do this? You're gonna delve into this and actually make it work?" And I said, "Yeah, what do you think?" And she said, "Well, how many of those can a person eat?" And I thought to myself how crazy of a question is that. You know, she doesn't really get it. And I said, "How many people were in the country?" [Music] Welcome to How I Built This, a show about innovators, entrepreneurs, idealists and the stories behind the movements they built. [Music] I'm Guy Raaz and on the show today, how a single mom restarted her life with a four ingredient recipe and built it into a $100 million brand. Bobo's. [Music] A business idea almost always starts with solving a problem, right? But starting a business for most people is also about necessity. About needing to earn a living to do something with your life. And that can be really hard especially if life throws you a curveball early in middle age. That's what happened to Barrel Stafford. In her early 40s, her marriage collapsed and she had to figure out how to earn a living. For more than a decade, she'd been out of the workforce, focused mainly on raising her two daughters. So when her marriage ended, Barrel felt like any skills she had as a mom weren't translating to the job market. So out of desperation, she started a small business. She did what she was good at. And in Barrel's case, that was baking. She baked homemade oat bars made with fruit and coconut and sometimes a bit of chocolate. She'd wrap them and sell a fan and try to get local coffee shops to sell them. This was back in 2003 and I should mention, Barrel's great good friend. Barrel's great good fortune was that she lived and still lives in Boulder, Colorado. And if you know anything about Boulder's economy, you'll know that it's kind of like the Silicon Valley of natural foods. Celestial seasonings, white wave which makes silk, soy milk, easy sparkling water and Justin's nut butters all started in Boulder. And Barrel Stafford, who knew nothing about the food business or business at all, was able to tap into her community to figure out how to grow her little snack bar brand, which she called Bobo's oat bars. At one point, to save cash, she shared a kitchen and employees with Justin from Justin's nut butters. Bobo's grew slowly for its first decade but eventually was able to scale. Today, the brand is estimated to do around $100 million in annual sales. And Boulder, by the way, is where Barrel ended up almost by chance. She actually grew up in a small town in Louisiana, a few hours drive from Baton Rouge. Yeah, it was kind of considered in the woods. There's a lot of lumber business there. And it was a very kind of beautiful small southern town with big oak trees, not a lot of crime. We never locked our door. And then I graduated from high school and decided I didn't want to follow the path of my brothers and sisters and my uncles and aunts and parents and go to Tulane or LSU. I wanted to go somewhere else outside of Louisiana. And my aunt lived here in Boulder. And I came out here when I was in high school with a girlfriend and thought I'd had died in gone to heaven. I want to come back here. And I applied and my parents said, "Great." One less person to worry about in Louisiana. So you decided to go to Colorado when you got to the University of Colorado in 1977. 1977, yeah. Did you have a thick Louisiana accent? Yes. And I was in the dorms and my friends would say, "Come over here, listen to the way this cold talks." I was a hick from Louisiana. And we had this thing on campus called, it was a pizza place called My Pie. But I called it My Pie and my friends would say, "Say it. This is hysterical." And so when you're 18, you quickly change because you want to fit in. I think that's why I changed my accent so fast. It kind of sound like a yanky now. But when I go back home, it kind of comes back, you know, the little southern draw. But I know everybody says that to me, you don't sound like a southerner. Yeah. All right. So when you graduated, right, I guess you did a few different jobs. I think for a few years you were a paralegal. And also you met a guy in Boulder when you were in your late 20s maybe. And you got married. Right. And I think, you know, within a couple of years you guys had started a family of two girls. Yeah. And from what I understand, you decide you really want to be full time at home with the girls. Yeah. It was a lot of that. Driving them around, being involved in their activities. And then, you know, my friends became the parents of their friends. That was okay for me. Because I didn't know what I was going to do. And then when I wasn't married, when I became unmarried, I still didn't know what I was going to do. I don't want to, I don't want to revisit this, this time your life, because I'm sure it was really hard. But I know that at some point the marriage breaks down. Yeah. And it starts to unravel. And I think you were, what, early 40s maybe? I was just turning 40. I can't imagine what that period of life was like. Because there's lawyers and court and deposition. It's right. I mean, and that's sort of what began to happen to you. It was probably the worst time in my life. And like you said, it went on for so long. And I don't remember. I probably blocked it out. But maybe two years. But maybe just a year. But it was an awful period in my life. It was the kind of feeling where your heart physically hurts. Yeah. I remember feeling that. And did you have the girls with you most of the time? We split 50, 50. He insisted on that. You know, I knew that my life was going to be a lot harder. But when you're all of a sudden, a single divorce mom, you have to figure out how you're going to support yourself. And I didn't want to go back to a law firm and put on a pair of pantyhose. And go work for someone else. But I didn't know what to do. I did get a job making $7.45 an hour at this kind of gourmet cooking store called Pepper Corn here in Boulder. And it was just kind of biting my time because my lawyer said, you have got to get a job while you're going through this divorce. And so it just took me a while to figure out what I was going to be. And I was getting advice from people going to tech, learn how to write software and yuck. I had no interest in that. And also, I mean, I look at somebody who's 40 now as somebody into my 50s and I think, oh, they're young. And you had worked for, you know, at that point in the office for 10 years. You were probably thinking, how am I going to do that? How am I going to start a career again? Yeah. Who's going to hire me, you know? Yeah. And the gourmet store, you worked there, I'm assuming, because you liked, did you get, had you gotten into cooking? So I had been a cook all my life. And as a matter of fact, I did a little catering on the side just for some extra income out of my kitchen for friends. And I always loved to cook. So I thought, well, this will be perfect for me. Just self-taught, like using cookbooks and-- Yeah, just self-taught. Who were your go-to cookbook writers? Paul Prutom was big. Yeah, Marcella Hazan is one of the favorites. Oh, she's amazing. The tomato, the canned tomato and butter and onion. Oh, I've made that mini-times. Reddable? You get canned tomatoes, butter and onion. Yeah, I have some in my freezer right now. And were you known, like, in your friend's circles, it's like, oh, we should go to Barrel's house because she's cooking tonight. Yeah, she loves to cook. She's a great cook. And we entertained a lot. And as a matter of fact, I worked for a caterer a little bit to see what that was like and learn the ropes. It was very hard. It didn't really work with raising kids, I thought. And I quickly decided that wasn't for me. It's too hard. And I know that there's a-- and I say this not to minimize the accuracy of it. But there's a basic story, which is one day or any afternoon. Barrel and her daughter baked some oat bars in the rest of the history. But I think you probably agree. It's not exactly how it happened. It wasn't that easy. You were probably baking together for a long time. Yeah. And she did. to open up the cookbook and say I want to make these. - Just one afternoon. - Yeah, just one afternoon and she was 12, or 14, somewhere around there. - Yeah, by the way, her name is Alex, right? - Alex, but when she was born, Alexandra seemed like too big of a name for a baby, you know? And so just as a little nickname we called her Bobo for no reason, just cute name. So the recipe she found had four ingredients and I happened to have them all in my cupboard and I said, great, you know, do it. And they were delicious. - These bars? - Yes, they were dripping in butter and corn syrup. - And it was just, it was like corn syrup, oats, corn syrup. - Oats, corn syrup, brown sugar, and butter. - Then you cook them on low temperature for like-- - 15 minutes. - Yeah. And they were really good. And she was taking them to school and sharing them with her friends and then she said, "Mom, I gotta make some more. "People love these." And I said, okay, let's keep making them. And I had some friends in the natural food industry that were saying, you gotta make these healthier and sell them. - 'Cause they're made with corn syrup at the time. - Corn syrup and butter, and although now butter is not that-- - Butter is fine, butter is great. - And corn syrup is a weird one because, you know, it's just another kind of form of sugar. I guess, I guess companies tend to use more of it. And I think that's-- - Well, it is genetically modified. So that's the problem and it's got a great shelf life and it gives you a great mouth feel, but it's, you know, bad for you. Say the experts. - People are saying use like a different kind of sugar, a cane sugar, or what? - Yeah, well, what I picked was sukonat. It's a less processed brown sugar than brown sugar. And so I picked that, and now I use coconut oil, but coconut oil was one of the first oils that I used and instead of corn syrup, I use brown rice syrup. And it wasn't so easy that I just, ah-ha, this is what we'll do and bought those ingredients. We tried different ingredients for many months. I mean, you're making these bars. Your daughter is saying people want them. Can you make more for school? Then you have friends who are like, you should change the ingredients up. But I'm thinking the subtext there was like, hey, Peril, like maybe there's something here here. Is that-- - Yeah. - Was that there? - Yes. - Like how fast did that start? - I would say after a few weeks, because this was a thing that she was doing, making these. I mean, that didn't last that long, how kids are. She just-- - Yeah. - That phase was gonna peter out quickly. And so that's when Laura Barr had just come around and Cliff Barr was here, but we're all kind of new. And vegan was new. And they said, go to Whole Foods and see what the bars are like. It's growing. It's becoming a bigger category. And also with the backdrop of me not knowing what the hell I was gonna do with my life, maybe you should make these and sell them is what I was hearing. - What was it about the like this recipe that was like, you know, versus, I don't know, some chocolate blondie or some cookie recipe that you'd made or something else that you made. - They were unusual because they were fresh baked. And for a bar that you might sell in a retail store, there aren't that many fresh baked, but a lot of them were guillotine pressed. - Like a guillotine, like it just cuts it, cuts it. - Cut it in four corners, in four straight corners. And they were great. And I didn't have any other options. You know, I didn't have anything else to do really. And so it just kind of became this idea. And her nickname was Bobo, that's so catchy. And so we thought Bobo's O'Barr, well that's kind of cute. And I didn't think anything of it more than it'll be some kind of hobby or this will be fun. - Barmer's markets maybe. - Yeah, farmers market. You know, I didn't spend a lot of money on it or a lot of time. And also my kids thought I was insane. They were becoming teenagers and they were like, where did I buy it? That I would do that. But I didn't care. And so I wrapped them in saran wrap without a label for a few days and brought them around to my neighbors and changed flavors and I kept working on the ingredients. And then my girlfriend came over one day and my round kitchen table and we sat down and she said, you know what, let's draw you a label and we'll call it Bobo's O'Barrs. I think that's a great idea. Go to your kitchen drawer and get me a sharpie. And she right there drew on a piece of paper, the girl that's on the bar to this day. I mean, in five minutes and she was trained in graphic design but she was also a stay at home mom and she wasn't working. And she said, no, this would be cute. We'll draw a little girl and make the writing kind of fun, homemade looking. And we'll go to the brewing market, which is right down the street, coffee shop. And I'm very shy and I'm like, I don't know how to do that and I don't have experience in sales or the food business. And she said, so what? Let's just try it, it'll be fun. And so I wrap them in saran wrap and I go to the printer, I get labels printed with her artwork, with no nutritionals and I put the word organic on it, not knowing that I couldn't. - Right, you can't get certified organic yet. - But I did anyway, 'cause all my ingredients were organic and I soon changed that. But in that context of just like selling it in a little story, you can get away with it. - And so I wrap up a few, I had four flavors, original chocolate, cranberry and coconut. And she said, okay, I'm gonna take you to the coffee shop and I'm gonna make the block, you get out and you go to the bristen, ask him once to sell them. And I said, no, I'm scared, what do I say? And she said, get out of the car. I'll see you in a little bit. And so I walk in there and this was 20 years ago, there was a long line, the brista standing there, hardly can keep up with making lattes. And I'm standing there looking at him and I don't wanna stand in that line. And so I just walk over and put it down on his little shelf and he's looking at me like I'm insane and he goes, what is this? And I go, I just wanna see if you'll sell these, they're vegan and I had a little sell sheet and I dropped them off and I ran out and he said, well wait, hold on, hold on, what do I sell these for? And of course I hadn't thought about that. I thought he would know. And I just made something up to $50 or $2. And he was irritated and ran out and then I had the courage to go back in in two weeks and he said, I need some more of those, they sold out. And then he reordered in about a month maybe and I was shocked and I just went back and made more and that was 12 bars. And he said, we do get a lot of vegans in here now. So great, I don't have any vegan options. And so I brought him more and gradually I made $14 one month, I'll never forget and I thought, okay, this might work, 14 could be 14,000. - When we come back in just a moment, Barrel saves money by sharing a commercial kitchen but burns through it by buying her ingredients at the wrong place. Stay with us, I'm Guy Roz and you're listening to How I Built This. (soft music) Hey, welcome back to How I Built This, I'm Guy Roz. So it's around 2004 and after getting her homemade oat bars into one coffee shop, Barrel starts baking more of them and shopping them around town. - I had gotten into a little co-op in Boulder that opened and wasn't around for very long but they were the perfect store for me. Very granola-ish and they didn't mind that I was wrapped in saran wrap with a three day shelf life and they sold very well there. And then I had a call from some random coffee shop and I got in there and then there was another little local grocery store called Lucky's that actually is now owned by Kruger and has grown. But same thing, I just went in the back door with a couple and ran out as fast as I could. - So it was mostly all local co-ops and little shops and grocery stores and coffee stores in Boulder. - Yeah, and they had a three day shelf life. - They did with the saran wrap in the very beginning. - Here's a question for you. You were, the Boulder is, I mean, it started the tiny town but it's compared to Los Angeles and Eric, it's a small town and probably it's not uncommon to run into people you know a few times a week, right randomly in Boulder. - Totally. - And you knew people you'd been there since you went to college. Was any part of you like nervous or worried that like somebody would see you and they'd be like, "Berro?" - Oh my God. - What are you doing? What are you selling? - Yes, I can't believe you said that because yes. And it was such a stupid fear, but I was afraid of people seeing me because it was a new me. I was a stay-at-home mom tennis player who had a social life. And now this was the new me. And I mean, I was put in such a tough situation that it was sink or swim. I mean, I was trying to survive. And in the beginning, that's not what I was thinking. I didn't think it was gonna make a living for me. But I thought maybe what if it did? And what if I just made a little bit of money and lived on that? I would be okay with that, you know? Because I thought it was so fun and so unusual to be able to bake something. And people were gonna buy these, you know? Wow, that was just so remarkable to me. It was a miracle that somebody would actually buy, take them home and eat them, feed them to their family. It was like playing store. - Do you remember those early days when you were selling at the coffee shops, ever running into somebody who said something like, "Oh, hey, Parallel, I hear you're doing this like granola bar thing?" Yeah, to do, like, do you ever. Oh yeah, how's the cookie business? Kind of in a condescending way. Yeah, those things hurt. And at the same time, you're going through some self doubt. - And apparently your own children were doubtful about this. - Oh yeah. And of course, my ex-husband. - He was like, what, I mean. - Oh, what are these stupid bars doing in my country club? You know, that came back to me and I thought, well, success is a good pushback. - So at what point do you remember? 'Cause this is, you know, I can imagine you were baking them yourself for the coffee shops, 'cause you're dropping off what? A few dozen or a dozen at a time? - Yeah, a dozen. Yeah. - Yeah, all right. A dozen at times, you can manage that. But I guess at a certain point, you had to move out of your kitchen, right? You had to do this in a bigger space. - Yes, and I knew that from the beginning, the health department wouldn't like that. So I found a shared kitchen. They were looking for more cooks or people starting up in this. - To rent space, right? - To rent space. And they were a sandwich delivery company and they wanted somebody to come in a couple of days a week and use their ovens. - And pay them a rental for your work. - Yeah, and like hourly or daily. And so I came in one day a week and used their oven and I hired some of their people that worked for them. Two girls to help me. And so I did that for probably a year. - And did you, I mean, at what point did you move from Sranwrap to like a more kind of professional packaging? - So then I knew I had to extend my shelf life. This was crazy. And I finally ended up with my first packaging machine. The biggest piece of equipment that I bought for $25,000. How are you able to do that? - I went to the bank back then. It was easier and they gave me a loan for $100,000. But first up until then I took a second mortgage on my home and I used credit cards and I just was very frugal. And I mean, this was all just very scrappy. I didn't know anything about payroll and I didn't care. I had no idea if I was making any money or what things cost. I just knew at some point I'd figure all that out. So then I outgrew finally this commercial kitchen but a next door space became available in another commercial kitchen. And so I went over there, loved it, left. And when I went back the next day to sign another food entrepreneur had gone in. And I said, I got it first though. I was there first and he said, let's work a deal. Let's share it and it's Justin's nut butter. And so he and I ended up and he started just like me knowing nothing, making this peanut butter in his kitchen. And so he and I jointly took this new space bigger and it was just the two of us. And we formed a little LLC, it was crazy. And we shared employees and we shared the space. Wow. So you basically pooled your resources but you had your separate businesses. But that LLC that you formed covered employees who did work for both of you and the space. Right. And the employees would one day make nut butter and one day make oat bars. What an interesting idea. So that LLC was the employer. Yes. And our only expenses were rent and payroll. Otherwise we had our own bank accounts. And you guys got a long grade and that worked okay. It wasn't uncreated. Like what if he needed more help and you know. And we argued about it all the time. Yeah. And I had a bookkeeper that I had just found. And so I turned her on to Justin. And he was like me. He said, well, I don't understand what she would do. Remember for getting said that. And I said, trust me, she's going to help you. So we ended up sharing her. But we'd argue about it. So when she was working for me, of course, he couldn't help himself to come in and say, hey, I've got a quick question for you. Did I screw up on this check? And it was always like, no, no, get out. You can't talk to her now. You have to wait till tomorrow. I imagine that your costs, I mean, you borrowed $100,000 from the bank, which is a lot. But also, I mean, your costs were what? Buying oats and sugar and coconut oil. And were you buying it like, I don't know, it cost you like, where were you buying this stuff? Believe it or not, I was buying it at Whole Foods. Full retail. Wow. In the beginning. That's really expensive. Crazy. And then then I started buying it in bigger bulk. But at Whole Foods until I figured out the food distribution network. But crazy expensive. But I did that for almost a year. Just figuring out the ingredients. I mean, it sounds like, and I mean this with the utmost respect, because I think that it's not uncommon, but also it takes a lot of courage. So you didn't know really no much at all. Like you didn't know about the industry. You didn't know about like how to run a business. You didn't know how to buy your products. Yep. I'll write a bill on the piece of paper and I just got to keep moving. Yes, exactly. And sell, sell, sell. That was the first and foremost on my mind every day. Once I started taking it seriously. But then, you know, I joined the naturally bolder network, which is a nonprofit organization to help food entrepreneurs that were just starting and didn't know anything. And surrounded myself with people that were doing this or had done this. Most of them advised me to stop baking, have somebody else bake this. And you focus on sales and marketing. And I said, no, I want to control this. And I don't want them to look like they're guillotine cut with floor square corners. They're imperfect each bar. And I wanted them to look like that. Right. And you were selling the bars. Do you remember at that point, how much you were selling the bars for? This isn't like 2006-ish. I think I was selling them for $1.17. Wow. And then they would sell them for $2.50 or $1.50. Or $1.17 to distributors. Right. Okay. But you probably weren't profitable yet. I mean, you were probably spending more than you were bringing in still. So I became profitable probably six years after I started, six or seven years. Okay. I think it was maybe around 2007 that you managed to get into the Whole Foods in Boulder. Is that right? Is that right to that sound? Yeah, that sounds right. And I think back then, you could walk into Whole Foods. There was the company had a lot more autonomy. Gave the story to me. And you could meet with a buyer there and say, hey, I'm making these in local. And often they'd say, great, this sounds cool. Tell me how you got into that Whole Foods. Yes. So they were very into the local entrepreneur, the local farmers. That was their thing. And it worked like that. You could get into one store. They might then spread you into other stores in that region. But after I kind of got my courage up and I felt a little more confident in this Bobo bar, I sold it the co-op for a while. I walked into the bakery and I asked for the manager and she said, oh, well, we've been buying these and eating them from the co-op down the street. Oh, wow. We've been wondering when you're going to walk in. And I said, duh, you know, it took me so long. But I said, great, you know, and she said, yeah, let's let's talk about this. Let's bring these in. And we're just having a conversation right there on top of the bread, you know, just standing there. No office visit. She said, yes, I want these. Tell me everything. But you're going to have to get your packaging together. In other words, I need a freezer safe package. and I said, "You got it." And she goes, "I'm going to get you in 12 of the Colorado stores." She said that even before you were in just that one? Yes. And she said, "I need you to demo in all of these stores." And I said, "Okay, you got it." Not even knowing what she meant, not knowing about freezer safe packaging, but I just said, "Oh yeah." And I walked out of the store, pinching myself, but freaked out because I had no idea what she really wanted me to do. So I called my packaging guy and by that time I had my packaging machine. So I went to him and said, "I need to be freezer safe. I need six months shelf life." Six months shelf life. And did that scare you? I mean, we were doing that. It scared me that I didn't know what to do. I didn't know how to do it. But no, I knew I'd figure it out. I mean, I'm like, "Are you kidding me? This is my big break." And you know, asked around, "What's the best way to do the demo?" I called the stores in Denver. I'm coming in this weekend. Can you tell me the best time to come? Of course, most of them hang up on you because they don't want to teach you. Yeah. You should know what you're doing. And doing a demo is not really that hard. So that's what I did every weekend for a long time. You know, and the whole time, I'm figuring it out. I'm showing up at these whole foods and they're telling me, "You've got to get the word organic off your label." Right, because you were using organic this and organic that and you were like, "It's organic." Yeah. And they're saying, "No, you got to go through the certification process." You have to get that organic certification is cost money. Yes. And time. Yeah. And so I stopped using an ingredient that I was using organic. I started using conventional. I stayed with conventional oats, which was 80% of the product. And so then I said, "Made with organic ingredients." And then I came to find out later, you really can't say that. There's all these limitations on what you can say. But I pushed it as long as I could. So, all right. So you are in whole foods and you start to demo this, because that's how you get people to buy it. And you were the demo person, or did you bring anyone else out to help you? I was in the beginning, because it was expensive to have somebody stand there for four hours. Yeah. And I enjoyed it. I mean, it took up my whole weekend. How did you. Yeah, tell me a little bit about the experience of putting yourself out there, because you're not a performer. You're not. I don't think. Were you like a drama kid in high school? Did you do the play, the theater, or anything like that? No. You're not that kid, right? You were the one who was like in the back of the choir, like, "Oh God, when they made you all sing," right? You're like, "Oh, I really don't want to do this." So now, you are on stage. As a demo person, you are on stage. You are embodying a character, because you kind of sell stuff. All right. You're acting. Hey, come try this. You're the fusker. But these are all strangers coming to me. They don't know anything about me. They don't know that I'm just trying to figure this out. So it became a lot easier fast. I always tell people when you're standing behind that table, you know, you're kind of in charge, and they don't know anything about you, and they're happy to eat free food. And I got good at it. And I got good at the trade shows for that reason. I felt like once I'm behind that table, I'm safe. And so you're in a whole food, and you start to go to trade shows. And presumably the big ones, right? And one, the Baltimore one. But you're still small. It's where you the only full time employee, even once you were in Whole Foods? Yes. For a few years. And then I hired a marketing assistant slash sales assistant, and she did the trade shows with me. And then I had my bookkeeper, who was a contract laborer. Well, they're all part-time, though. Yeah, I didn't want to manage people. I didn't know how. I didn't have experience in that. And I knew I needed help. And I did that for many, many years, and basically burned myself out after 10 years. At a certain point, you've got to start working with a food distributor. Like that becomes required in order to hit more stores. A lot of stores. Yes. So I had a small distributor here, DPI, it's called, and they started taking my bars to Whole Foods in Denver. And it was the first palette I had ever used. I didn't even know what a palette was when I started the business. And I have a picture of me in this truck. But that was my first foray into distribution. And then I'm at Expo West one year. This is in Anaheim, the biggest trade show. And a woman walks up to me quickly with the clipboard and says, "Here, please fill out this paperwork." And this is for UNFI East. And UNFI is our biggest natural food distributor in the country. They have an East Coast distribution network. She said, "Please fill this out. I'm running the Whole Foods in the Whole East Coast. And I need -- I want to get your bars in there. Please fill out this paperwork to get into distribution. Thank you." And she walked away. And I thought, "What just happened?" So this means now I'm in national distribution. And I just kind of fell in my lap. And I didn't know how to fill out distribution paperwork. So I did, and I figured it out. And now I'm in the whole country of Whole Foods. Wow. And I was really taken it seriously then. And I was excited about it. And I was working very, very hard. And traveling a lot to Seattle, Austin, and Southern Cal, where I thought was the best market for a vegan oat bar. Yeah. How are you positioning them? You describe them as a vegan oat bar. But of course, this is really like the sort of prime time era of gluten free. It's really starting to take off and organic obviously. But gluten free is a big one, right? Vegan, gluten free. So did you jump on that at all? Because oats are normally gluten free. Oh, yeah. That was a big thing for me. And as a matter of fact, in the beginning, I had a gluten free line that was made with certified gluten free oats. And then the regular oats. Even though oats are gluten free, they got to be certified gluten free. Cross contamination sometimes, yeah. And I had a lot of fields. And so I had those two lines going. It was too confusing for the consumer. Because I had the word gluten free written under there. So I ended up just making them all gluten free. And yes, that was a big selling point. It was a big feature for us then. And is now. And by this point, I mean, by, I don't know, six years in, I guess both your daughters are probably in college out of the house, right? So you had time. So really. Dig in. Dig in. Yeah. And I did. And I worked all weekend at night. I was obsessed with making this work. But I was having fun. I would say I was kind of in a vacuum because I'm still doing everything myself. Yeah. And that part was hard. But I didn't want to partner because I couldn't figure out who that would be or what they would do. And by the way, when you're in every whole foods, you know, it's great, but it's not a typical to do around, I don't know, anywhere from five to $10 million in sales. Like even if you're in every whole foods, by and large, many of the brands and whole foods are still very small businesses. Yeah. I mean, I was probably bringing in, I don't know, maybe five million at that time. Which still, I mean, you probably were, I was great. Four million. Given that you had started it, you know, at zero. Zero, right? And I was very profitable. And lean. You did have a whole bunch of people. Right. Right. What do you remember? I mean, even six years in, right, 2010 when you're profitable, finally. What were things that you, that were just so hard for you to figure out that you probably could have figured out earlier had you done things a little differently? I probably could have hired a more elevated sales person in the beginning. I was doing it all myself. And I didn't have relationships with the buyers. So a more seasoned sales expert, if you will, probably would have been a good hire. You know, I learned everything about the business though. So I do think it's important to try to do everything yourself in the beginning as long as you can. Yeah. I mean, how did you, for example, figure out how to price it? You know what I did in the beginning? I just went to Whole Foods and I saw what everybody else was charging for their bars. And my bar was bigger than most. It's a three ounce. And most bars are an ounce and a half, two ounces. So I kind of bumped it up a little. You know, I feel like I went on my instinct a lot. And I had a lot of naysayers around me. Why would somebody be a naysayer? Don't do this. Don't do this. You're crazy. You're going to have to sell too many to make a living at this and you need to make a living. And family, I always say family is the worst person to get advice from in the beginning because they don't want you to fail. And my family thought that I was cuckoo to do this. But I remember having lunch with my sister once in Boulder and she said, "Well, what you're going to do this? You're going to delve into this and actually make it work?" And I said, "Yeah, what do you think?" And she said, "Well, how many of those can a person eat?" And I thought to myself how crazy of a question is that. And I said, "How many people are in the country?" When we come back in just a moment, Bobo's raises some outside money and all of a sudden the pressure starts to ramp up. Stay with us. I'm Guy Ross and you're listening to How I Built This. Hey, welcome back to How I Built This. I'm Guy Ross. So it's around 2014 and Bobo's is profitable, but Barrel is still doing a lot of the work herself. And there's another thing to worry about. Competition as the snack bar market is starting to explode. Yeah, I did get a little nervous when I would see new brands come after me. I thought maybe they had more money behind them. They knew what they were doing. But I just was a firm believer in the flavor of my bar and the taste. And it was a little different because they're imperfect, they're a little bigger. And I got positive feedback constantly. I knew it was going to work. I had to make it work. And what about marketing? Even bringing $5 million in sales is great, but it doesn't leave you with a lot to spend on advertising. So what were you doing to get people to become aware of the product? You know, it was mostly in-person demos and then I did hire demo teams, a lot of them. And they were very expensive and they could only be there at the store for two to four hours. And that's your audience. And then after that, you missed a lot of people. And you've spent 200 bucks, which to me was a lot then. And I wasn't doing a lot of marketing. There was no social media then. I don't think. Not to the same extent, though. I shipped samples. I gave away a lot of free product. I did a lot of events, you know, races and athletic events, mom groups all over the country. But that was it. I came across a budget I did in 2014, 2013, handwritten in pencil. And I think my marketing budget was 10%. You know, that's what an advisor told me. Yeah, it's 10%. Yeah. And the meantime, there's all these different, in food trends, there's paleo and keto and, you know, this and that. And I wonder whether you would get people from time to time saying, look what they're doing. Look what those guys are doing. Oh, this, you know, this is, this brand is really attracting a lot of interest and look what they're doing. Like, were you ever, did you feel under pressure to try and do any of those things? Yeah. And the protein push was brought to us many years ago. And we are sticking with what the bar was in the beginning, which is just an old-fashioned cookie that your grandmother could bake in her oven. And we'll be a hundred-year-old brand. We're not trendy. And we're not adding any super foods to it. So, okay. So, you have, you've got this business. And I think, you know, as you expand, this is now 11 years after you launch this. And I want to, I want to get into this period because you had been spending day and night, weekend after weekend on this thing. And you get to 2015 and you are doing $8 million in sales that year. Did you start to around that time think, I'm getting tired, I need to figure something out here? Yeah. I was burning out and probably in 2014, I was traveling, I was doing trade shows myself. And I felt like I'd gotten it to a certain level. And I was tired. And I thought, what if I sell this? And make a little money and be done with this. And I started asking around the community in this industry and then I meet this guy, TJ, McIntyre. And I had known him for many years in the natural food business with, he was with other companies. And he had never been a CEO before. I had never thought of hiring a CEO. And he came in and we talked for a while and he said, you know, I want to run this company. Don't sell it. You're too little. You're young. You're too small. You need to grow. And you know, what's wrong with you? Are you tired? And I said, as a matter of fact, yes. And he said, no, don't, let's do this. Let's run it together. And I thought about it for a while. And I think it was around a holiday. And it was in New Orleans with my daughter and he called me and he said, you know, I need an answer. And it's pressured me, which was good. Because I couldn't decide what to do. And I said, okay, let's do it. I'll hire you and let's see how it goes. And why was TJ? Why do you remember he was so enthusiastic about wanting to do this? I liked him, but I didn't know him well. But we hit it off very smart. I thought he'd be a great leader. And I thought, okay, big step, but I'm going to do this. So we became a real company then. I had to hire lawyers and we had to get all the legal documents together and we created shares. You know, that's how we became a company. And he got some shares and, you know, I've got the rest and it was a risk. And I was scared. But I believed in him and he's still here. And so now you guys are creating a new partnership. You are going to step down to CEO. What was your new role going to be? What were you going to focus on? My new role was going to be founder, president, face of the company. We hadn't yet formed a plan. I was still unclear about raising capital. I had never done that before. But he convinced me that we couldn't do it without growth and he's right. Yeah. He had a playbook and I think he wanted to double the sales within a year or so. How did it work in terms of like decision making? I mean, did you essentially say, I'm going to trust your playbook and I'm not going to second guess you and you've got the reins here. Pretty much. There were times that were a little challenging and we butted heads. But all in all, yeah, I just kind of worked alongside of him and then gradually stepped back and let him take over. Okay. Part of this plan was to raise outside money and the first round was about $8 million. Again, not, we're not, I mean, by tech terms is nothing, right? They're using 100 million or around or whatever. But still, it's now there's money from outsiders coming into the business. How did you feel about that whole process about going out and raising money and having to justify, you know, or answer questions that might have felt, I don't know, insulting or invasive? Like why do you think you're going to be able to do X, Y and Z kind of questions? Yeah. All of a sudden there were some big boys at the table and it was intimidating for me. They're now in my business making decisions. I took some money off the table when the investor came in. That was the first time you came into probably real money. Yeah. Not enough really to retire on. Yeah, but still, I mean. But it was a good little chunk. Yeah. I mean, I started selling it at your coffee shops, right? To have a few hundred thousand or maybe a million or so or more, I mean, that's pretty great. Yeah. I think by the end of 2017 or maybe even earlier, you guys had doubled. You hit 16 million revenue. So now, really, you're starting to see momentum, right? And did you find that your investors were coming in and saying, you guys really should do this? And notice that this brand has this product line and you guys should really explore that or I see this product at Costco and maybe you guys should try that. Were you getting that from them or were they mainly hands off? In the beginning, the first investor was because, you know, it was just the three or four of us at the table. And I trusted and believed in their advice. You know, it's been a long time now. It's been 10 years since I've had investors. So there have definitely been times where I didn't agree. Was it over products like, "Hey, guys, do you more chocolate?" Or, "Was it more about strategy?" Or, "Was it marketing?" "What was some of the conflicts over?" Well, I would say mostly the economic terms of their investment. Right. That has been a struggle. Each time we ran out of money. Right. Because as an investor who's listening knows, when the company asks you for more money, the playbook is to ask for more ownership. They're trying to do risk. I'm trying to do risk. So everybody's trying to protect their investment. So here's what's interesting is that every year you grew. You continued to grow. Yes. Right. But every year the bar market became more and more competitive. And you had, you know, we talked about this a little earlier, but trends, protein, ketamine, Rx bar. We've done that on the show and Cliff bar and Laura bar and others. Even though you guys were growing in sales, did it become harder? Did you start to see that it was really hard to compete against all these different brands as category up so big? Yes. It's very competitive. And you might have a great promotional period. It may not last. You're constantly trying to innovate and figure out what the consumer wants. People get sick of products. People get sick of eating the same thing. A lot of companies aren't around anymore because consumers get tired of something. I guess. And that's, that is our worry. There's so many bars out there. And retailers will trade you out very quickly. Yeah. I see you at Costco, for example. And Costco is tricky because it's great. It's visible. But Costco, but also Costco is ruthless. They need you to give them the lowest, lowest, lowest price so they can sell it for slightly, slightly higher price, but that's still really low. Yes. Costco likes to find the newest best thing and be the first to market with it. They will bring you in and then want the customer to miss you. And then be excited when you're back. Right. It's always this kind of nightmare scenario. One day they're like, hey, we're, we're going to take a break. And they do that. But that wrecks havoc on our manufacturing. Right. Because you're making all these products for Costco. And, and, and the orders come in big. And so we, we have bought equipment just for Costco and, and spent a lot of money on them. So, and we forecast that Costco will remain our partner and they don't always do what we want. They do what they want. Of course. Right. And it's hard running a manufacturing plant as we do. We've got 500 employees and 125,000 square feet, which sounds enormous to me. Yeah. Still a still a small business. And you are vertically integrated. You make your own, you own your own production lines. Yes. We have a little bit of co-packing. But mostly we do all of our own baking. And when things get very busy, when, when we're heavy with Costco, we use our co-packer. And, I mean, with, you know, with the money that you guys have raised over time, I think it's maybe total is 15 million, says that about right? A little bit more. 17. 17 million, yeah. Probably. At some point, right investors want to return. And so usually it's like, you know, in a case like this, you sell to a bigger beast, you know, in general mills or one of these, you know, food brands, PepsiCo or something. There was a time where they were just snapping these lower bars and RX bar and they were snapping them upright in kind bars and Clif bar sold them on a lease and some of that has slowed down in the last two or three years, some of those exhibitions. But, I mean, that has to be on the radar for a brand like yours at some point. Yeah. And I'm sure we are. It has gotten a lot harder to sell and sell for a figure that you're happy with. Like you said, it used to be profitable, who cares, as long as you're showing fast growth. Right. And now it's different. It's a lot harder to sell your company now. But yeah, so, so yes, we will be selling at some point. It's a matter of becoming kind of perfect with your numbers to be as desirable as we want to be. So, I mean, here we are now, right? It's estimated that, again, your private company, but it's estimated that sales are anywhere between, you know, over $100 million now at GoVos. And there's a lot in the line. There's a crowded energy bar or snack bar market, but this brand is an established known brand. And, you know, it is kind of amazing that you were a divorced mom kind of struggling to figure out what you're going to do with your life. Didn't have a lot of options. And you know, idea where the path is going to go. No. And I feel like obviously luck came in play a lot. I was at the right place at the right time, but I attribute this successful brand to my grit and love what you do. You know, it was, it wasn't really work for me. It was fun. You know, I was just shocked anytime I would see somebody that I didn't know eating a bobo bar. Billy Bob Thornton, my favorite actor, just said in an interview that that's what he eats for breakfast every day is a bobo's oat bar. And I mean, that just that just touches my heart. Yeah. Well, you answer my my luck and skill question already. So I don't need to answer ask it, but so thank you for doing that on my behalf. I mean, it's almost like you just kind of followed what you were interested in. It was interesting to you and that's why it happened. Yeah. And I think my toughness came out. You know, I had to be tough and figure it out. You know, and there are a lot of situations where I would not have done that. If I had stayed married, I would never have done it. And one thing I learned with doing this business, a light bulb went off once midway through my career here, that you and I and everybody can figure anything out anything. You can learn how to fly an airplane. You can learn how to build an air conditioner. You can figure anything out. It's not about being the smartest person in the room. It's about desire, focus, and time. And that's what I learned. That's Barrel Stafford, founder of Bobo's. By the way, over the years, the packaging has gone through some changes, but it still has that same drawing of a smiling blonde haired girl. The one that Barrel's friends sketched out in five minutes in her kitchen using a Sharpie. Hey, thanks so much for listening to the show this week. Please make sure to click the follow button on your podcast apps you never miss a new episode of the show. And if you're interested in insights, ideas, and lessons from some of the world's greatest entrepreneurs, please sign up for my newsletter at gyros.com or on Substag. This episode was produced by Nora Gill with music composed by Rum Tina or Bluey. It was edited by Niva Grant with research show from Alex Chung. Our engineers were Patrick Murray and Quacy Lee. Our production staff also includes Casey Herman, Catherine Cipher, Chris Messini, John Isabella, Sam Paulson, Ramelle Wood, Carrie Thompson, and Elaine Coats. I'm Guy Raz, and you've been listening to How I Built This.

Podcast Summary

Key Points:

  1. Barre Stafford, a single mother in her early 40s, started Bobo's oat bars after her marriage ended, using a simple four-ingredient recipe her daughter found.
  2. She initially sold fresh-baked bars with a three-day shelf life at local coffee shops and co-ops in Boulder, Colorado, facing self-doubt and skepticism from family.
  3. Barre leveraged Boulder's natural foods community for support, shared a kitchen with Justin's nut butters, and eventually scaled the brand to an estimated $100 million in annual sales.
  4. The business grew slowly over a decade, starting with small loans, credit cards, and a second mortgage, before professional packaging and a $25,000 packaging machine extended shelf life.

Summary:

Barre Stafford, a single mother in her early 40s, launched Bobo's oat bars after her marriage collapsed, drawing on her passion for baking to support herself. The idea began when her daughter Alex (nicknamed Bobo) found a simple recipe with oats, corn syrup, brown sugar, and butter. Barre refined the ingredients, swapping corn syrup for brown rice syrup and using coconut oil, to create a healthier, vegan-friendly product.

Despite skepticism from family—her sister questioned how many bars a person could eat—and her own shyness, Barre persisted. With a friend's help, she designed a label and convinced a local coffee shop to sell the bars. Early sales were modest, with $14 in her first month, but demand grew.

Barre operated on a shoestring budget, using a second mortgage and credit cards to fund a shared kitchen and eventually a $25,000 packaging machine to extend shelf life from three days. Boulder's supportive natural foods ecosystem, including connections with Justin's nut butters, helped her scale. Over a decade, Bobo's grew from a small hobby into a $100 million brand, proving that determination and a simple recipe can overcome life's curveballs.

FAQs

After her marriage ended in her early 40s, Barrel needed to earn a living. She turned to baking, which she was good at, and started making homemade oat bars with her daughter, eventually selling them locally.

The original recipe included oats, corn syrup, brown sugar, and butter. These were later replaced with healthier alternatives like coconut oil and brown rice syrup.

The name comes from Barrel's daughter Alexandra, who was nicknamed Bobo as a child. The brand was called Bobo's Oat Bars as a cute and catchy name.

Barrel faced self-doubt, fear of judgment from others, and skepticism from her family. She also had to learn about sales, packaging, and navigating the food industry with limited experience.

A friend convinced Barrel to approach a local coffee shop. Despite being nervous, she dropped off samples, and the shop reordered after selling out, leading to her first sales of $14 in one month.

She used a second mortgage on her home, credit cards, and eventually a $100,000 bank loan to purchase equipment like a packaging machine.

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